Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

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Specifications of Heat-insulated Fine Ceramic Al2O3 High Purity Alumina Ceramic Products Mechanical Parts OEM Factory

Heat-insulated fine ceramic Al2O3 high-purity alumina ceramic items are crafted for demanding industrial applications. These parts incorporate sophisticated product buildings with accuracy production. The alumina web content goes beyond 99%, guaranteeing high thermal security and mechanical strength. The product stands up to temperatures up to 1700 ° C, making it optimal for high-heat atmospheres. It preserves low thermal conductivity, effectively minimizing warm transfer in systems. The ceramic parts feature exceptional wear resistance, extending life span in unpleasant problems.

Mechanical residential or commercial properties consist of a Vickers firmness of 15-18 GPa and a flexural stamina of 300-400 MPa. These worths make sure durability under heavy tons. The thickness ranges from 3.8-3.9 g/cm TWO, balancing lightweight layout with structural integrity. Surface surfaces can be customized to satisfy specific roughness needs, from brightened to matte. Electrical insulation properties protect against existing leak in electronic parts.

Applications cover numerous sectors. In industrial machinery, the components act as insulators, bearings, and wear-resistant elements. Electronic devices suppliers use them for substrates and sensing unit real estates because of their non-conductive nature. Aerospace systems rely upon their thermal insulation for engine components. Medical devices benefit from their biocompatibility and deterioration resistance. Custom sizes and shapes are offered for specialized devices.

The manufacturing facility uses OEM services tailored to client requirements. Prototyping uses progressed CAD/CAM tools to ensure design accuracy. Production procedures include dry pushing, shot molding, and CNC machining. Tight tolerances of ± 0.01 mm are achievable for essential measurements. Set orders undergo rigorous quality checks, including dimensional verification and performance testing. ISO 9001 qualification assurances constant production requirements.

Product screening covers thermal shock resistance, hardness recognition, and thickness dimensions. Each set is deducible for quality assurance. Packaging options protect fragile parts throughout delivery. Customized labeling and paperwork support mass order needs.

The factory prioritizes rapid turn-around without compromising precision. Technical assistance is offered for material selection and design optimization. Samples can be provided for analysis prior to full-scale production. Competitive prices fits both little and large-volume tasks.

This line of product addresses the demand for dependable, high-performance ceramic solutions. Its versatility across sectors makes it a practical option for engineers and suppliers.

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Applications of Heat-insulated Fine Ceramic Al2O3 High Purity Alumina Ceramic Products Mechanical Parts OEM Factory

Heat-insulated great ceramic Al2O3 high-purity alumina ceramic products are extensively used in sectors requiring extreme toughness and thermal security. These ceramics master high-temperature atmospheres. They resist wear, deterioration, and chemical reactions. Their electric insulation properties make them ideal for electronic devices and electrical systems.

In electronics, alumina ceramics develop circuit substrates, insulators, and sensor real estates. They take care of warmth in gadgets like power components and LED lighting. The material avoids electric leak. It ensures secure efficiency under thermal stress and anxiety.

The auto sector utilizes these porcelains for engine components, exhaust sensing units, and thermal barrier. They decrease warmth transfer to delicate parts. This enhances engine effectiveness. It prolongs component life expectancy. Alumina porcelains take care of harsh conditions in combustion and exhaust systems.

Aerospace applications include thermal obstacles and safety finishes. The porcelains secure elements from extreme temperatures during flight. They keep structural honesty. This reliability is important for security in air travel innovation.

Medical devices gain from alumina porcelains’ biocompatibility. They are used in medical tools, implants, and analysis equipment. The product resists sanitation procedures. It does not degrade under repeated high-temperature cleaning.

Industrial machinery counts on alumina ceramics for wear-resistant parts. Instances include reducing tools, seals, and bearings. The ceramics lower friction. They lessen power loss. This raises equipment effectiveness. Manufacturing facilities use them in high-stress environments like metal processing and chemical plants.

OEM factories generate customized alumina ceramic parts for details needs. They change structure and style to meet client demands. Precision manufacturing makes sure limited resistances. Advanced sintering strategies improve material density. This leads to components with remarkable stamina and thermal performance.

Quality assurance is stringent. Each set goes through screening for purity, firmness, and thermal conductivity. This guarantees uniformity. Customers obtain components that satisfy market criteria. The focus gets on reliability. Applications demand materials that carry out without failure.

Heat-insulated alumina ceramics address challenges in high-tech industries. Their flexibility sustains technology. Makers trust them for critical applications. The combination of buildings makes them irreplaceable in modern-day design.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Heat-insulated Fine Ceramic Al2O3 High Purity Alumina Ceramic Products Mechanical Parts OEM Factory

What makes Al2O3 alumina ceramic suitable for heat-insulated mechanical parts? Al2O3 alumina ceramic has high purity (99.5%+). This material resists extreme temperatures. It has low thermal conductivity. Heat does not transfer easily through it. This makes it ideal for insulation. It also handles thermal shock well. Parts stay stable in rapid temperature changes.

Can you make custom shapes for complex mechanical parts? Yes. The factory uses advanced molding and machining. CNC machines shape ceramics precisely. Complex designs are possible. Custom sizes and geometries are supported. Technical drawings or samples guide production. Tight tolerances are achievable.

What temperatures can these ceramic parts withstand? Al2O3 parts operate in temperatures up to 1600°C. They keep strength and structure in high heat. They work in furnaces, engines, and industrial equipment. Thermal stability prevents cracking or warping.

How do you ensure quality in ceramic parts? Quality checks happen at every step. Raw materials are tested for purity. Production processes are monitored. Finished parts undergo inspections. Dimensions, surface finish, and strength are verified. Testing includes thermal shock and mechanical stress trials. Defective items get rejected.

What is the lead time for orders? Lead time depends on order size and complexity. Standard parts ship in 2-4 weeks. Custom designs take longer. The factory updates clients regularly. Rush orders are possible but may cost extra. Production schedules aim to meet deadlines.

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