Overview of Silicon Carbide Ceramics

Silicon Carbide (SiC) ceramics are renowned for their outstanding mechanical properties, including high hardness, strength at elevated temperatures, and excellent thermal shock resistance. These materials are pivotal in cutting-edge industrial applications, from abrasives to aerospace components, due to their unique combination of properties.

Features of Silicon Carbide Ceramics

High Hardness: Exceptional wear resistance.

Thermal Shock Resistance: Can withstand rapid temperature changes.

Chemical Stability: Resistant to most chemicals.

High Thermal Conductivity: Efficient heat dissipation.

Low Density: Lightweight for its strength.

(Silicon Carbide Honeycomb Ceramic Foam Filter Plate Al2O3 Sic Zro2 MGO 10-60 Ppi)

Specification of Silicon Carbide Honeycomb Ceramic Foam Filter Plate Al2O3 Sic Zro2 MGO 10-60 Ppi

Silicon Carbide Honeycomb Ceramic Foam Filter Plates are created for effective molten steel filtration in industries like shops and metallurgy. These filters make use of a mix of products including silicon carbide (SiC), alumina (Al2O3), zirconia (ZrO2), and magnesia (MgO). This combination makes certain high warmth resistance, mechanical strength, and chemical security. The filters handle extreme temperatures without damaging down, making them appropriate for requiring steel spreading procedures.

The item can be found in pore thickness varying from 10 to 60 pores per inch (PPI). Lower PPI worths (10-20) benefit coarse purification, getting rid of huge contaminations. Higher PPI values (30-60) target better fragments, enhancing metal pureness. The honeycomb framework has actually adjoined pores, enabling also metal circulation while trapping slag, oxides, and various other contaminants. This design minimizes turbulence, lowering flaws in last actors products.

Key features consist of high thermal shock resistance. The product structure stops breaking under rapid temperature level changes. Low thermal development guarantees dimensional stability during home heating or cooling. These residential or commercial properties extend the filter’s lifespan, reducing replacement expenses. The open-cell foam framework uses high porosity (75-85%), balancing purification effectiveness with metal flow speed.

Applications cover aluminum, steel, copper, and alloy spreading. The filters enhance product high quality by lowering additions and porosity in actors components. They work in gravity spreading, low-pressure spreading, and constant spreading arrangements. Custom sizes and shapes are offered to fit certain molds or furnaces.

Technical requirements include operating temperatures up to 1600 ° C, compressive stamina over 10 MPa, and adjustable densities from 20 mm to 100 mm. The filters are chemically inert, preventing reactions with molten steels. This makes certain regular efficiency without contaminating the metal.

Advantages include smoother metal flow, lowered waste, and far better mechanical residential or commercial properties in ended up items. Customers see less casting problems, lower rework prices, and boosted manufacturing efficiency. The durable style supports duplicated usage in high-volume commercial settings.

(Silicon Carbide Honeycomb Ceramic Foam Filter Plate Al2O3 Sic Zro2 MGO 10-60 Ppi)

Applications of Silicon Carbide Honeycomb Ceramic Foam Filter Plate Al2O3 Sic Zro2 MGO 10-60 Ppi

Silicon Carbide Honeycomb Ceramic Foam Filter Plates incorporate Al2O3, SiC, ZrO2, and MgO. These materials develop a solid framework for filtering system molten metals. The filter plates come in 10-60 pores per inch (PPI). This array matches different metal processing demands.

These filters get rid of contaminations from liquified light weight aluminum, iron, steel, and copper. They catch oxides, slag, and solid particles. Tidy liquified metal enhances product quality. Casting flaws minimize. Mechanical residential or commercial properties of end products get better.

Factories utilize these filters in heating systems and casting systems. The filters take care of heats. Thermal shock resistance keeps them secure during quick heating or air conditioning. Chemical stability prevents reactions with molten steels. This extends the filter’s life expectancy.

Light weight aluminum casting gain from 10-30 PPI filters. They take care of quick circulation prices. Steel industries like 40-60 PPI for finer filtering. The open-cell honeycomb structure makes certain also metal flow. Air pockets and disturbance minimize.

Automotive and aerospace sectors rely upon these filters. Engine components and architectural parts need high-purity metals. The filters ensure constant results. Power performance improves in steel manufacturing. Waste from rejected casts lowers.

Personalized shapes and sizes fit certain devices. The filters work in gravity spreading, low-pressure die casting, and continuous casting. Handling is simple. Setup needs very little downtime.

High porosity balances purification efficiency and flow rate. The ceramic foam resists erosion from liquified steel. This keeps efficiency stable. Expenses go down over time as a result of durability.

Operators select PPI based on steel type and pollutant levels. Rugged filters (10-20 PPI) match first purification stages. Fine filters (50-60 PPI) capture little fragments in lasts. Combined PPI configurations accomplish multi-stage filtering.

The filters fulfill rigorous sector standards. They perform in rough environments. Maintenance requirements are low. Replacement regularity lowers. Production effectiveness climbs.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Silicon Carbide Honeycomb Ceramic Foam Filter Plate Al2O3 Sic Zro2 MGO 10-60 Ppi

1. What is a Silicon Carbide Honeycomb Ceramic Foam Filter Plate? This filter plate removes impurities from molten metal during casting. The honeycomb structure traps particles like slag or oxides. It ensures smoother metal flow into molds. It is commonly used in aluminum, iron, and steel foundries to improve product quality.

2. What materials make up the filter plate? The filter combines Al2O3 (alumina), SiC (silicon carbide), ZrO2 (zirconia), and MgO (magnesia). These materials provide high heat resistance. They also resist corrosion from molten metals. The mix ensures strength and long-lasting performance under extreme conditions.

3. How does the PPI rating (10-60) affect the filter’s performance? PPI means pores per inch. Higher PPI (like 60) means smaller pores for finer filtration. Lower PPI (like 10) allows faster metal flow but filters larger impurities. The choice depends on the metal type and required purity level.

4. What temperatures can the filter handle? It works in temperatures up to 1600°C. This suits most ferrous and non-ferrous metals. The materials resist thermal shock. Sudden temperature changes during preheating or casting do not crack the filter.

5. How is the filter installed and maintained? Place the filter in the gating system before pouring metal. Preheat it to avoid thermal stress. After use, check for blockages or damage. Clean it using compressed air or mild chemicals. Replace the filter if cracks or heavy wear appear. Proper handling extends its lifespan.

(Silicon Carbide Honeycomb Ceramic Foam Filter Plate Al2O3 Sic Zro2 MGO 10-60 Ppi)