Overview of Boron Nitride Ceramic

Boron Nitride (BN) ceramic is a unique material renowned for its exceptional properties, making it highly valuable in various industrial applications. It exists in multiple forms, primarily hexagonal boron nitride (h-BN), cubic boron nitride (c-BN), and wurtzite boron nitride (w-BN). Hexagonal BN, the most common form, is often compared to graphite due to its lubricious and thermally conductive yet electrically insulating nature. Boron Nitride ceramics are synthesized under high temperatures and pressures, offering a rare combination of properties not found in many other materials.

Features of Boron Nitride Ceramic

Thermal Conductivity: Excellent thermal conductivity, especially in the hexagonal form, allowing efficient heat dissipation.

Electrical Insulation: Outstanding electrical insulation properties make it ideal for electrical applications requiring thermal management.

Chemical Stability: Highly resistant to chemical attacks, including strong acids and bases, ensuring durability in harsh environments.

Thermal Shock Resistance: Superior resistance to thermal shock, enabling it to withstand rapid temperature changes without cracking.

Mechanical Strength: Good mechanical strength at both room and elevated temperatures, although this can vary with the form of BN.

Lubricity: Self-lubricating property due to its layered structure, which reduces friction and wear in moving parts.

Non-Toxic: Safe to use in various settings, including medical and food processing industries, due to its non-toxic nature.

High-Temperature Performance: Maintains stability at extremely high temperatures, exceeding 1000°C in inert atmospheres, making it suitable for refractory applications.

(Hard Factory Customized ZrO2 SiC HBN High Quality Boron Nitride Semiconductor Manufacture Ceramic Part Tube)

Specification of Hard Factory Customized ZrO2 SiC HBN High Quality Boron Nitride Semiconductor Manufacture Ceramic Part Tube

The Hard Factory Custom-made ZrO2 SiC HBN High-Quality Boron Nitride Semiconductor Ceramic Component Tube is designed for advanced semiconductor manufacturing. It satisfies strict sector requirements with precision engineering. The products consist of zirconia (ZrO2), silicon carbide (SiC), and hexagonal boron nitride (HBN). These products ensure high performance in extreme conditions.

ZrO2 uses outstanding wear resistance and strength. It works well in high-stress environments. SiC offers remarkable thermal conductivity. It manages temperatures up to 1650 ° C without losing structural stability. HBN adds extraordinary lubricity and electric insulation. This mix avoids contamination in delicate semiconductor processes.

Personalization is available for measurements, shapes, and surface area coatings. Resistances are kept within ± 0.5 microns. Surface roughness can be adjusted to Ra ≤ 0.1 microns. These specs guarantee compatibility with automated systems and limited combination in intricate arrangements.

The ceramic tubes are used in CVD, PVD, and diffusion heating system applications. They stand up to chemical deterioration from acids, alkalis, and molten metals. This makes them suitable for extreme commercial settings. Industries like aerospace, electronic devices, and energy rely upon these elements for regular efficiency.

Quality assurance includes X-ray diffraction and SEM evaluation. Each set goes through thickness, firmness, and thermal shock resistance tests. The manufacturing procedure follows ISO 9001 standards. This ensures traceability and integrity.

The factory makes use of advanced sintering tech and CNC machining. Proficient technicians keep track of every manufacturing stage. Customized orders are managed within 15-20 functioning days. Bulk orders obtain concern scheduling.

These ceramic components reduce downtime and upkeep expenses. They outperform standard materials like alumina or stainless steel. Technical assistance is readily available for product selection and design optimization. The factory focuses on long lasting, high-precision services for semiconductor difficulties.

Customers get in-depth paperwork, consisting of material certs and test records. Global shipping alternatives make sure prompt delivery. The team functions very closely with customers to satisfy details requirements.

(Hard Factory Customized ZrO2 SiC HBN High Quality Boron Nitride Semiconductor Manufacture Ceramic Part Tube)

Applications of Hard Factory Customized ZrO2 SiC HBN High Quality Boron Nitride Semiconductor Manufacture Ceramic Part Tube

Hard Manufacturing facility customized ceramic components made from ZrO2, SiC, and HBN materials are critical in semiconductor manufacturing. These products take care of extreme conditions in manufacturing procedures. ZrO2 (zirconia) provides high strength and warm resistance. It functions well in high-temperature settings like wafer handling. SiC (silicon carbide) supplies outstanding thermal conductivity and mechanical sturdiness. It matches elements exposed to quick temperature level changes. HBN (hexagonal boron nitride) adds lubricity and electrical insulation. It protects against sticking in high-precision tools.

Semiconductor production requires components that stand up to wear, rust, and contamination. Customized ZrO2 tubes are made use of in furnace systems. They preserve security throughout chemical reactions. SiC parts prevail in plasma etching machines. They withstand aggressive gases and heat. HBN finishes protect surfaces in deposition chambers. They reduce particle generation.

Personalization guarantees components fit particular equipment. Variants in dimension, shape, and product mix address distinct difficulties. Manufacturing facilities obtain customized services for better efficiency. High-purity products avoid contaminations. This is important for chip high quality. Precision production lowers issues. It expands component life expectancy.

These ceramics reduced downtime. They manage extreme chemicals and temperature levels far better than metals or plastics. Longer service periods reduced maintenance prices. Reliability is key in 24/7 semiconductor lines. Even small part failings interfere with production. Hard Factory ceramics reduce this threat.

Quality control fulfills stringent industry requirements. Each batch undergoes testing for thickness, firmness, and thermal homes. Consistency makes sure predictable performance. Providers trust these parts for essential applications.

Sturdiness makes them economical long-lasting. Initial expenses are more than basic parts. Lowered replacements and repair services equilibrium this. Semiconductor manufacturers focus on effectiveness and return. Advanced ceramics sustain both.

Tough Factory’s expertise in ZrO2, SiC, and HBN fulfills advancing market needs. Custom remedies adjust to new technologies. They maintain assembly line competitive. Performance-driven products are important for next-gen semiconductor tools.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Hard Factory Customized ZrO2 SiC HBN High Quality Boron Nitride Semiconductor Manufacture Ceramic Part Tube

Hard Factory Customized ZrO2 SiC HBN Boron Nitride Semiconductor Ceramic Part Tube – FAQs

What materials are in these ceramic tubes?
These tubes use zirconia (ZrO2), silicon carbide (SiC), and hexagonal boron nitride (HBN). ZrO2 adds strength. SiC resists heat and wear. HBN prevents sticking and insulates electricity. These materials work well in tough conditions.

Can you customize the tubes?
Yes. Sizes, shapes, and thicknesses are adjustable. Specific needs like holes or grooves are possible. Share your design or requirements. The team makes products fit your equipment or process.

Do these tubes handle high temperatures?
They do. ZrO2 handles up to 2,200°C. SiC works at 1,650°C. HBN manages 900°C in air or 2,800°C in inert gas. Thermal shock resistance stops cracks when temperatures change fast.

Are they durable in harsh environments?
Yes. They resist acids, alkalis, and molten metals. Wear resistance keeps them intact in abrasive settings. Minimal maintenance is needed. They last longer than many metal or plastic parts.

Which industries use these tubes?
Semiconductor manufacturing uses them for wafer processing. Aerospace applies them in high-heat engine parts. Electronics rely on them for insulating components. Labs use them in corrosive experiments. Any field needing heat-resistant, non-reactive parts benefits.

Each answer avoids complex terms. Transitions are basic. Connections between ideas stay clear. No conclusion is included.

(Hard Factory Customized ZrO2 SiC HBN High Quality Boron Nitride Semiconductor Manufacture Ceramic Part Tube)