Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating)

Specifications of Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating

The Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating is developed for effective solid-liquid separation in markets such as mining, chemical handling, and wastewater treatment. It uses a high-strength quartz rock ceramic disc as the core filtering part. The disc has an exact pore structure, guaranteeing constant particle retention down to 1 micron. The automated operating system lowers hand-operated intervention by controlling vacuum pressure, rotation rate, and cake discharge.

The filter includes a stainless steel framework for corrosion resistance. The disc size ranges from 1 to 4 meters, with customizable arrangements for various capabilities. Processing ability rises to 2000 liters per square meter per hour. The air pump operates at 0.06-0.08 MPa, preserving stable suction for fast dewatering. A PLC interface allows very easy adjustment of cycle times and stress setups.

Power efficiency is prioritized. The motor power stays below 5.5 kW, cutting functional costs. The ceramic disc’s non-stick surface area protects against clogging, lowering downtime for cleaning. Maintenance is straightforward. The automated scrape removes filter cake continually, keeping the system running smoothly. Replacement parts are standardized for fast setup.

Safety functions include overload protection and emergency situation stop functions. The system operates in temperature levels from -20 ° C to 80 ° C. It handles slurries with approximately 70% strong content. The portable style saves flooring room. Sound levels continue to be under 75 dB throughout operation.

Longevity is a focus. The ceramic disc stands up to wear from unpleasant products, expanding service life beyond ten years. The vacuum seal utilizes top-quality rubber to prevent leakages. Routine lubrication factors come for regular checks.

This filter fits high-volume applications requiring reliable performance. It improves efficiency by automating repetitive tasks. The reduced moisture web content in released solids minimizes drying out prices. Compatibility with acidic or alkaline atmospheres makes it flexible. Training and technical support are provided for seamless assimilation right into existing workflows.

(Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating)

Applications of Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating

The quartz rock ceramic disc vacuum filter with automatic operation is a functional option for commercial solid-liquid splitting up. It works well in mining. The filter separates minerals from slurry efficiently. The ceramic disc design ensures high purification precision. The automatic system lowers manual work. It manages constant procedure in rough conditions. This makes it ideal for large mineral handling plants.

The filter works in chemical processing industries. It handles destructive fluids and abrasive products. The quartz stone ceramic material stands up to chemical damages. The vacuum cleaner system speeds up drying. This leads to faster handling times. Operators readjust setups quickly with the automated interface. The closed-loop design lessens exposure to dangerous materials.

Wastewater treatment plants gain from this technology. The filter removes great particles and pollutants from sludge. The self-cleaning feature protects against obstructing. It keeps constant efficiency over extended periods. Power usage is reduced. This lowers functional costs. The automated controls keep track of circulation prices and stress. Alerts notify customers of maintenance demands.

The system serves in metallurgy. It recoups beneficial metals from ore residues. The durable ceramic discs hold up against high temperatures. This is crucial in metal smelting processes. The vacuum arrangement makes sure complete wetness removal. This boosts the high quality of steel concentrates.

Food and beverage markets use the filter for liquid purification. It clarifies juices and essences oils without contamination. The automated operation meets strict health criteria. The ceramic material is non-reactive. This protects item taste and safety and security.

Building and construction material production relies on this tools. It processes ceramic powders and concrete slurries. The filter’s high-pressure resistance guarantees reputable efficiency. The automatic controls preserve specific dampness degrees. This improves the final product’s uniformity.

Pharmaceutical applications consist of separating active ingredients from options. The shut system prevents contamination. The automatic process complies with regulative requirements. It takes care of delicate products with care.

The quartz stone ceramic disc vacuum cleaner filter adapts to various markets. Its automated features boost productivity. The robust construction makes sure long-lasting usage. Maintenance is simple. This reduces downtime and operational disturbances.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating

What is the Quartz Stone Ceramic Disc Vacuum Filter?
This filter uses quartz stone ceramic discs to separate liquids from solids automatically. It works under vacuum pressure. The design ensures high efficiency in industrial filtration tasks.

How does the automatic operation work?
Sensors detect liquid levels and pressure changes. The system adjusts vacuum strength and disc rotation speed based on real-time data. No manual input is needed. This reduces human error and boosts consistency.

What maintenance is required?
Ceramic discs resist wear and need minimal upkeep. The self-cleaning function flushes out trapped particles during operation. Check the vacuum pump and valves every six months. Replace seals if they show cracks or wear.

Why choose this over traditional filters?
It processes materials faster. It uses less water and energy. The ceramic discs last longer than cloth or metal filters. Automation cuts labor costs. It handles high-density slurries better.

Is it safe for harsh environments?
The quartz ceramic material resists acids, alkalis, and high temperatures. The stainless steel frame prevents corrosion. Safety sensors stop the system if pressure or temperature exceeds limits. Leak-proof design avoids spills.

Can it handle large-scale operations?
Yes. Multiple discs work simultaneously. The modular design allows adding more units as needed. It suits mining, chemical plants, and wastewater treatment. Customizable settings adapt to different material types.

What if power fails during use?
The system shuts down safely. Valves close to maintain vacuum pressure. An emergency release prevents over-pressurization. Data logs help resume operations quickly after power returns.

How is waste disposal managed?
Filtered solids collect in a removable tray. The dried sludge reduces volume. Dispose of it through standard industrial waste methods. Liquid exits through separate drainage. No extra handling is needed.

Does it need special installation?
Standard electrical and plumbing connections work. Floor space must support the unit’s weight. Training covers basic controls and troubleshooting. Technical support assists with setup.

What warranty is included?
A two-year warranty covers parts and labor. Extended plans are available. Service teams respond within 48 hours. Proof of purchase and routine maintenance records are required.

(Quartz Stone Ceramic Disc Vacuum Filter with Automatic Operating)