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Description
Introduction to Alumina Ceramics
Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.
Characteristics of Alumina Ceramics
High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.
Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.
Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.
Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.
High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.
Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.
(Customized Perforated Aluminum Oxide High Precision Alumina Ceramic)
Specifications of Customized Perforated Aluminum Oxide High Precision Alumina Ceramic
Custom-made perforated light weight aluminum oxide high-precision alumina ceramic is a specialized material created for demanding commercial applications. It is made from high-purity light weight aluminum oxide (Al ₂ O FOUR), making certain outstanding mechanical toughness and thermal stability. The product has a solidity score of 9 on the Mohs scale, making it immune to use and abrasion. It can withstand temperature levels up to 1600 ° C without shedding structural honesty, perfect for high-heat atmospheres. The ceramic attributes reduced thermal expansion, minimizing the risk of breaking under fast temperature level adjustments. It also gives strong electrical insulation, suitable for electronic devices and electric systems.
This product is personalized in hole dimension, pattern, and circulation to satisfy details project demands. Openings vary from micro-sized holes (0.1 mm size) to bigger openings (10mm size), with patterns including round, square, or hexagonal forms. Precision machining guarantees tight tolerances ( ± 0.05 mm), essential for components calling for specific measurements. The ceramic can be cut into intricate forms, such as discs, tubes, or custom-made geometries, making use of sophisticated laser or CNC machining. Surface area surfaces are flexible, from refined level of smoothness to matte structures, relying on application demands.
Applications extend multiple markets. In electronic devices, it acts as substrates for circuits or insulators because of its non-conductive homes. Automotive systems utilize it for sensors or ignition parts because of its warm resistance. Aerospace fields count on it for thermal obstacles or safety coverings in engines. Medical equipment take advantage of its biocompatibility, using it in medical devices or implantable devices. Industrial equipment employs it for wear-resistant components like seals or bearings.
Secret benefits include chemical inertness, resisting rust from acids, alkalis, and solvents. Its lightweight nature contrasted to steels reduces general system weight. The material’s resilience ensures lengthy life span, decreasing substitute costs. Custom openings improve air movement, filtering, or fluid circulation in systems. Compatibility with secondary procedures like metallization permits assimilation with steel parts. Stringent quality control warranties uniformity in density (3.8-3.9 g/cm FOUR) and porosity (
(Customized Perforated Aluminum Oxide High Precision Alumina Ceramic)
Applications of Customized Perforated Aluminum Oxide High Precision Alumina Ceramic
Personalized perforated aluminum oxide high-precision alumina ceramic serves vital roles throughout industries. This material combines durability, warm resistance, and electrical insulation. Its personalized opening patterns and measurements make it perfect for specialized applications.
In electronic devices, it is used for circuit board supports, sensing unit real estates, and shielding parts. The material’s thermal stability avoids overheating in high-power devices. Its electrical insulation properties safeguard delicate components from short circuits. Accurate perforations allow air movement or light flow in small styles.
The vehicle industry counts on it for oxygen sensors, exhaust system components, and engine elements. It stands up to extreme temperature levels and harsh gases. Perforated styles make it possible for precise gas flow measurement in sensing units. This enhances emission control and gas efficiency.
Clinical equipment utilizes it for medical devices, implantable devices, and diagnostic equipment. The ceramic’s biocompatibility makes sure safety in bodily call. Laser-drilled openings permit liquid transfer or tissue integration in implants. Sanitation resistance makes it recyclable in harsh clinical environments.
Aerospace applications include components for satellite systems, thermal shields, and guidance components. The material’s light-weight nature decreases haul weight. High precision makes certain dependable efficiency in zero-gravity conditions. Openings handle heat distribution in re-entry guards.
Industrial machinery employs it for wear-resistant parts like pump seals, birthing sleeves, and cutting tools. The ceramic’s solidity expands element life expectancy in rough atmospheres. Personalized hole patterns decrease rubbing or control lubrication flow. This lessens downtime in producing processes.
Filter systems in chemical processing usage perforated alumina ceramic for separation tasks. Tailored pore dimensions trap particles while allowing liquids or gases to pass. Chemical inertness prevents reactions with aggressive materials. This makes certain constant filtering in harsh settings.
The product’s versatility fulfills specific specifications for opening size, form, and circulation. Advanced producing strategies guarantee limited resistances for high-performance applications. Industries gain from boosted performance, minimized maintenance, and enhanced product dependability.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of Customized Perforated Aluminum Oxide High Precision Alumina Ceramic
What is Customized Perforated Aluminum Oxide High Precision Alumina Ceramic used for?
This material is ideal for industrial machinery, electronics, and aerospace. It handles high heat, insulates electricity, and resists wear. Components like filters, sensors, or nozzles need precise holes. Custom perforations control airflow, filtration, or fluid movement in demanding settings.
How precise are the perforations in these ceramics?
Hole sizes range from microns to millimeters. Advanced CNC lasers or waterjet cutting ensure tight tolerances. Patterns match exact specs for flow rates, pressure, or filtration needs. Accuracy meets standards for medical devices, automotive sensors, or semiconductor tools.
What temperature can these ceramics withstand?
They operate up to 1600°C without cracking. Thermal stability suits furnaces, engines, or high-heat reactors. The material resists thermal shock, keeping shape and function during rapid heating or cooling.
How durable is this material?
Alumina ceramic is harder than steel. It resists scratches, chemicals, and corrosion. Parts last longer in harsh environments like chemical plants or mining equipment. It outperforms plastics or metals in abrasive or corrosive conditions.
Can any shape or size be customized?
Most designs work if production limits are respected. Small holes or complex patterns need advanced tools. Discuss thickness, hole density, and tolerances with suppliers early. Prototypes confirm feasibility before mass production.
(Customized Perforated Aluminum Oxide High Precision Alumina Ceramic)
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