Overview of Zirconium Dioxide Ceramics

Zirconium Dioxide Ceramics, known for their toughness and ability to withstand extreme temperatures, are widely used in medical, automotive, and industrial applications due to their unique properties.

Features of Zirconium Dioxide Ceramics

Exceptional fracture toughness

High thermal expansion

Excellent resistance to wear and corrosion

Biocompatibility for medical implants

(High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal)

Specifications of High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal

High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal delivers reliable performance in demanding industrial environments. The product uses high-grade yttrium-stabilized zirconia (YSZ) for enhanced structural integrity. This material ensures exceptional thermal stability, resisting extreme temperatures up to 1500°C. It maintains dimensional accuracy under prolonged heat exposure, preventing warping or cracking. The ceramic bars feature a dense microstructure, achieving over 99% purity. This minimizes porosity, boosting resistance to wear and corrosion.

The zirconia ceramic plunger integrates seamlessly with metal components. Precision grinding ensures tight tolerances, with diameters ranging from 2mm to 50mm. Custom lengths up to 300mm are available. Surface roughness is controlled below Ra 0.2μm, reducing friction during operation. The combination of ceramic and metal enhances durability while lowering maintenance needs.

Mechanical strength is a key advantage. The material’s flexural strength exceeds 1000 MPa, outperforming traditional ceramics. High fracture toughness prevents sudden failures, even under heavy load. Vickers hardness reaches 1200 HV, ensuring resistance to abrasion in harsh conditions. Electrical insulation properties make it suitable for high-voltage applications.

Chemical inertness allows use in aggressive environments. The ceramic resists acids, alkalis, and organic solvents. It operates effectively in chemical processing, semiconductor manufacturing, and medical equipment. The metal-ceramic interface is engineered for optimal bonding, avoiding delamination.

Dimensional consistency is guaranteed through advanced sintering techniques. Each batch undergoes rigorous inspection for defects. Tolerances are held within ±0.01mm for critical applications. The product’s lightweight nature reduces energy consumption in moving parts.

Applications include precision pumps, valves, bearings, and cutting tools. It replaces metal parts in high-wear scenarios, extending service life. Compatibility with stainless steel, titanium, and aluminum alloys simplifies retrofitting.

The absence of lubricants reduces contamination risks in sterile settings. Thermal expansion coefficients match metals like steel, preventing joint stress. Custom configurations accommodate specific pressure, speed, or environmental requirements.

This product offers a cost-effective solution for industries prioritizing longevity and precision. Performance remains stable across temperature fluctuations, mechanical stress, and chemical exposure.

(High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal)

Applications of High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal

High-precision yttrium-stabilized industrial ZrO2 ceramic bars and zirconia ceramic plungers with metal are used widely in industries needing durability and accuracy. These materials combine zirconia’s strength with yttrium’s stability, creating parts resistant to wear, heat, and corrosion. They work well in harsh conditions where metals or plastics fail.

In machinery, these ceramic bars serve as pump components, valve seats, and bearings. Their hardness reduces friction, extending equipment life. They handle high-pressure environments without deforming. Paired with metal parts, they improve performance in pumps and compressors. The combination balances ceramic durability with metal flexibility.

Medical devices use zirconia plungers for precision. Their smooth surface prevents contamination, critical in surgical tools and drug delivery systems. They resist chemicals, making them safe for sterilizing. Metal-ceramic hybrids ensure tight seals in syringes and implants, reducing leakage risks.

Electronics manufacturing relies on these ceramics for insulating parts. They manage heat in circuit boards and sensors, preventing overheating. Their electrical insulation properties protect sensitive components. Paired with metal connectors, they ensure stable connections in high-voltage setups.

The automotive industry uses them in sensors and fuel injection systems. They withstand extreme temperatures in engines and exhausts. Their low thermal conductivity improves efficiency in combustion processes. Metal-ceramic hybrids reduce vibration damage in moving parts.

Aerospace applications include turbine coatings and heat shields. The ceramics protect against high-speed abrasion and thermal shock. Combined with metal bases, they maintain structural integrity under stress. This is vital for engine parts and navigation systems.

These ceramics are also used in cutting tools and grinding media. Their toughness allows precise machining of hard materials. Metal-reinforced tips enhance durability in drills and blades. This reduces replacement frequency, lowering costs.

Chemical processing plants use zirconia plungers in pumps handling corrosive fluids. They resist acid erosion better than stainless steel. Metal fittings ensure secure assembly in pipelines and reactors. This minimizes downtime in aggressive environments.

The versatility of yttrium-stabilized ZrO2 ceramics makes them essential across sectors. Their hybrid designs with metal address limitations of traditional materials, offering reliability in demanding applications.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal

What are High Precision Yttrium Stabilized ZrO2 Ceramic Bars with Metal?
These ceramic bars combine zirconia (ZrO2) stabilized with yttrium and metal parts. They are engineered for extreme industrial environments. The yttrium prevents cracks in the zirconia structure. Metal components add strength. This mix ensures durability in high-stress applications like pumps or valves.

Why use yttrium-stabilized zirconia instead of regular ceramics?
Yttrium stops zirconia from changing structure under heat or pressure. Regular ceramics might crack when temperatures shift. Yttrium keeps the material stable. This makes it last longer in tough conditions. It also resists wear better than many metals or plastics.

What benefits do these ceramic plungers offer?
They handle high temperatures, corrosion, and friction. Their hardness reduces wear over time. The smooth surface lowers friction in moving parts. This improves efficiency in machinery. Metal integration adds toughness without losing ceramic advantages.

Where are these ceramic-metal plungers commonly used?
They fit industries needing reliable parts under stress. Examples include chemical processing, oil and gas, medical devices, and automotive systems. They work in pumps, valves, or cutting tools. Their precision suits equipment requiring tight tolerances.

How should these ceramic bars be maintained?
Avoid sudden impacts or extreme thermal shocks. Clean them with non-abrasive materials. Check for cracks or wear during routine inspections. Follow manufacturer guidelines for installation. Proper handling ensures maximum lifespan.

(High Precision Yttrium Stabilized Industrial ZrO2 Ceramic Bars Zirconia Ceramic Plunger with Metal)