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Description
Overview of Silicon Nitride Ceramics
Silicon Nitride Ceramics are high-performance materials known for their excellent mechanical properties, including strength, toughness, and resistance to wear, corrosion, and thermal shock, making them ideal for demanding applications in various industries.
Features of Silicon Nitride Ceramics
Exceptional hardness and wear resistance.
Superior mechanical strength and fracture toughness.
Excellent thermal stability and resistance to thermal shock.
High corrosion resistance in aggressive environments.
Low density contributing to lightweight components.
(High Performance 3mm 4mm 5mm 10mm Silicon Nitride Si3N4 Ceramic Balls)
Specifications of High Performance 3mm 4mm 5mm 10mm Silicon Nitride Si3N4 Ceramic Balls
High-performance silicon nitride (Si3N4) ceramic balls are precision-engineered components designed for demanding industrial applications. These balls come in diameters of 3mm, 4mm, 5mm, and 10mm. They are made from advanced ceramic material, combining exceptional mechanical properties with chemical stability. Silicon nitride ceramic balls are ideal for use in high-stress environments due to their superior hardness, wear resistance, and thermal shock resistance.
The material’s low density reduces rotational inertia, making these balls suitable for high-speed applications. Silicon nitride outperforms traditional materials like steel or alumina in extreme conditions. It maintains strength at temperatures up to 1200°C. The ceramic structure resists oxidation and corrosion, ensuring long-term reliability in aggressive chemical or humid environments. Electrical insulation properties prevent current leakage, expanding their use in electronics and electric machinery.
Each ball size serves specific purposes. The 3mm and 4mm balls are commonly used in precision instruments, dental tools, and small bearings. The 5mm balls fit applications like automotive fuel systems, pump components, and aerospace actuators. The 10mm balls handle heavy-duty tasks in industrial machinery, wind turbines, and medical equipment. All sizes undergo strict quality control to meet dimensional tolerances within ±0.001mm. Surface roughness is maintained below Ra 0.05μm for smooth operation.
Silicon nitride’s fracture toughness exceeds other ceramics, reducing the risk of sudden failure under impact. Its self-lubricating properties minimize friction, lowering energy consumption in rotating systems. These balls are compatible with vacuum environments, making them valuable in semiconductor manufacturing. They are non-magnetic, avoiding interference in sensitive devices like MRI machines.
Manufacturing follows ISO 3290 and ASTM F2094 standards. Material purity exceeds 99.9%, with minimal porosity for consistent performance. Testing includes hardness checks (HRA 90-92), density measurements (3.2-3.3 g/cm³), and load capacity verification. Custom sizes or surface treatments are available for specialized needs. Packaging ensures protection during shipping, with anti-static materials for contamination-sensitive applications.
Silicon nitride ceramic balls offer a cost-effective solution for industries prioritizing durability and efficiency. Their combination of lightweight design, thermal stability, and mechanical strength makes them a preferred choice for engineers seeking reliable performance in harsh conditions.
(High Performance 3mm 4mm 5mm 10mm Silicon Nitride Si3N4 Ceramic Balls)
Applications of High Performance 3mm 4mm 5mm 10mm Silicon Nitride Si3N4 Ceramic Balls
High-performance silicon nitride (Si3N4) ceramic balls in sizes like 3mm, 4mm, 5mm, and 10mm are widely used in industries requiring durability and precision. These balls are made from advanced ceramic material known for high strength, wear resistance, and thermal stability. They perform well in extreme conditions, making them ideal for demanding applications.
In bearings, silicon nitride balls reduce friction and improve efficiency. They replace steel balls in high-speed machinery like turbines, dental drills, and electric motors. Their lightweight nature lowers energy consumption. They resist corrosion better than metal, extending equipment life in humid or chemical environments.
The automotive industry uses these ceramic balls in hybrid and electric vehicles. They handle high heat in engine components and reduce wear in turbochargers. Their electrical insulation prevents current leakage in sensors and battery systems. This improves vehicle reliability and performance.
Industrial pumps and valves rely on silicon nitride balls for sealing and flow control. They withstand abrasive fluids and high-pressure conditions without degrading. This reduces maintenance costs and downtime in oil, gas, and chemical processing plants.
Medical devices benefit from their biocompatibility and precision. They are used in surgical tools, joint replacements, and imaging equipment. Their smooth surface minimizes particle generation, ensuring cleanliness in sterile environments.
Aerospace applications include guidance systems and jet engine components. The material’s low thermal expansion maintains accuracy under temperature changes. It survives high-speed impacts and radiation exposure, critical for satellite and spacecraft parts.
Silicon nitride balls are also used in precision instruments like gauges and meters. Their dimensional stability ensures consistent measurements. They resist deformation under heavy loads, making them suitable for lab equipment and optical devices.
These ceramic balls are chosen for their ability to outperform traditional materials. They reduce wear, handle extreme temperatures, and operate efficiently in harsh settings. Industries prioritize them for long-term cost savings and enhanced performance.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of High Performance 3mm 4mm 5mm 10mm Silicon Nitride Si3N4 Ceramic Balls
What are silicon nitride ceramic balls used for?
Silicon nitride ceramic balls work in high-stress environments. They are common in bearings for machinery, automotive parts, aerospace components, and medical devices. They handle extreme temperatures, heavy loads, and corrosive settings. Their hardness and low friction improve efficiency in rotating systems.
Why pick silicon nitride over steel or other ceramics?
Silicon nitride lasts longer than steel under harsh conditions. It resists wear, corrosion, and heat better. Compared to alumina or zirconia ceramics, it is tougher and handles thermal shocks better. This makes it ideal for applications needing reliability and minimal downtime.
Do these ceramic balls come in different sizes?
Yes. Sizes include 3mm, 4mm, 5mm, and 10mm diameters. Custom sizes are possible based on needs. Standard sizes fit most industrial uses. Check specifications to match your application’s load, speed, and space requirements.
How do silicon nitride balls handle extreme temperatures?
They perform from -200°C to +1200°C without losing strength. Thermal expansion is low, so size stays stable during temperature shifts. This suits them for engines, turbines, and high-temperature manufacturing processes.
Can these balls be customized for specific applications?
Yes. Customization options include size, surface finish, and tolerance levels. Special coatings or grades are available for unique environments. Provide details like operating conditions and performance goals for tailored solutions.
(High Performance 3mm 4mm 5mm 10mm Silicon Nitride Si3N4 Ceramic Balls)
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