Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(5 Axis +5 Axis Water Jet Cutting Machine for Granite Marble Stone Ceramic Tile Quartz Glass Complex Material Processing)

Specifications of 5 Axis +5 Axis Water Jet Cutting Machine for Granite Marble Stone Ceramic Tile Quartz Glass Complex Material Processing

The 5 Axis +5 Axis Water Jet Cutting Machine handles granite, marble, stone, ceramic tile, quartz, glass, and complex materials. It combines two 5-axis systems for full 360-degree cutting angles. This design allows precise cuts on curved surfaces, edges, and 3D shapes. The machine uses ultra-high-pressure water mixed with abrasives. The water pressure reaches 60,000 PSI. It cuts materials up to 200mm thick.

The machine includes a heavy-duty steel frame. The frame ensures stability during high-speed operation. It reduces vibrations for cleaner cuts. The cutting head uses industrial-grade nozzles. These nozzles last longer and maintain consistent accuracy. The dual 5-axis setup allows simultaneous cutting from multiple angles. This reduces processing time for complex designs.

A user-friendly CNC system controls the machine. The system supports CAD/CAM file integration. Operators can input designs directly from software. The cutting path adjusts automatically based on material thickness. Real-time monitoring tracks water pressure, abrasive flow, and cutting speed. Alerts notify users of deviations.

The machine works with multiple materials in one project. It switches between granite, glass, or ceramic without recalibration. The abrasive recycling system minimizes waste. It filters and reuses garnet abrasives. This lowers operating costs. Safety features include emergency stop buttons, protective enclosures, and pressure sensors. The sensors shut off the pump if leaks occur.

Cutting speeds vary by material. For granite, it reaches 1500mm per minute. For glass, speeds exceed 2000mm per minute. Precision remains within ±0.1mm. The machine suits industrial workshops, stone processing factories, and custom design studios. It handles large slabs and small tiles. Maintenance involves daily nozzle checks and weekly abrasive system cleaning. Lubrication points are marked for easy access.

The machine operates on 380V three-phase power. It requires a compressed air supply for the abrasive system. Floor space needs measure 6000mm x 4000mm. Installation includes training for CNC programming and safety protocols. Technical support covers remote diagnostics and spare part delivery. The machine’s modular design allows component upgrades. This extends its service life for evolving production demands.

(5 Axis +5 Axis Water Jet Cutting Machine for Granite Marble Stone Ceramic Tile Quartz Glass Complex Material Processing)

Applications of 5 Axis +5 Axis Water Jet Cutting Machine for Granite Marble Stone Ceramic Tile Quartz Glass Complex Material Processing

The 5-axis +5 axis water jet cutting machine handles granite, marble, stone, ceramic tile, quartz, glass, and other complex materials. It uses high-pressure water mixed with abrasives to cut precise shapes. The dual 5-axis system allows movement in multiple directions. This makes it possible to create detailed angles and curves. The machine works for industries needing accuracy and flexibility.

Granite and marble processing benefits from this technology. The machine carves intricate patterns for countertops, sculptures, and architectural features. It avoids chipping or cracking the material. Stone cutting becomes faster. Complex designs are achievable without manual adjustments.

Ceramic tile cutting requires clean edges. The water jet method prevents breaks. It handles large batches efficiently. Tiles fit perfectly in floors, walls, or decorative projects. Custom shapes are easy to produce.

Quartz surfaces demand smooth finishes. The machine cuts sinks, edges, and joints neatly. It maintains material strength. Waste is reduced. Production costs drop.

Glass processing is delicate. Traditional methods risk shattering. The water jet applies controlled force. It creates sharp edges without damage. Glass art, windows, or partitions are made safely.

Hard materials like metal composites or layered substances are manageable. The machine adjusts pressure and speed automatically. It adapts to material thickness and density. Operators save time on settings.

The system includes software for design input. Files from CAD programs guide the cutting path. Errors are minimized. Repetition ensures consistency. Small or large orders are handled equally well.

Durability matters. The machine’s parts resist wear from abrasives and water. Maintenance is simple. Downtime decreases.

Workers stay safe. The process generates no heat or dust. Harmful particles are controlled. Noise levels stay low.

This machine suits factories, workshops, and custom shops. It meets high standards for precision. Speed and quality combine effectively. Users save resources and expand their product range.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 5 Axis +5 Axis Water Jet Cutting Machine for Granite Marble Stone Ceramic Tile Quartz Glass Complex Material Processing

What is a 5-axis +5-axis water jet cutting machine?
This machine uses two cutting systems working together. Both systems move in five directions each. This allows cutting in ten total directions. The design handles complex shapes easily. It works on thick or uneven materials without issues.

What materials can it process?
It cuts granite, marble, stone, ceramic tile, quartz, glass, and mixed materials. The water jet method uses high pressure and abrasives. No heat is produced. This prevents cracks or damage to delicate surfaces.

Why choose water jet cutting over traditional methods?
Blades or lasers create heat. Heat warps materials or leaves rough edges. Water jets use cold cutting. This keeps materials intact. Waste is reduced. Dust is minimal. It is safer for workers.

How much maintenance does the machine need?
Regular checks ensure smooth operation. Pumps and nozzles need inspection. Abrasive delivery systems require cleaning. Parts like seals or hoses wear out and need replacement. Software updates improve performance. Proper training helps users handle maintenance tasks.

Can it handle detailed designs and thick materials?
Yes. The machine cuts materials up to 200mm thick. Precision remains high. Tolerances stay within ±0.1mm. Custom shapes and patterns are possible. Industrial-grade projects or artistic designs both work. No extra finishing steps are needed after cutting.

(5 Axis +5 Axis Water Jet Cutting Machine for Granite Marble Stone Ceramic Tile Quartz Glass Complex Material Processing)