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Description
Overview of Zirconium Dioxide Ceramics
Zirconium Dioxide Ceramics, known for their toughness and ability to withstand extreme temperatures, are widely used in medical, automotive, and industrial applications due to their unique properties.
Features of Zirconium Dioxide Ceramics
Exceptional fracture toughness
High thermal expansion
Excellent resistance to wear and corrosion
Biocompatibility for medical implants
(Abrasion Resistance Yttria Stabilized Zirconia Zro2 Ceramic Shaft Rod)
Specifications of Abrasion Resistance Yttria Stabilized Zirconia Zro2 Ceramic Shaft Rod
The Abrasion Resistance Yttria Stabilized Zirconia ZrO2 Ceramic Shaft Rod is crafted for high-performance applications needing toughness. The material composition consists of yttria-stabilized zirconia, guaranteeing phenomenal architectural stability. Yttria material usually varies between 3% and 5%, maximizing phase stablizing. ZrO2 purity goes beyond 94%, guaranteeing minimal impurities. This ceramic shaft pole includes a density of roughly 6.0 g/cm THREE, combining light-weight homes with durable strength.
The product excels in mechanical efficiency. Vickers hardness gets to 1200-1300 HV, withstanding surface wear successfully. Flexural toughness actions 800-1000 MPa, stopping fractures under heavy loads. Fracture strength varies from 6 to 8 MPa · m 1ST/ ², enhancing fracture resistance. These properties ensure trustworthy procedure in abrasive environments.
Abrasion resistance is a crucial benefit. The ceramic structure reduces material loss during rubbing, exceeding steels and polymers. Examining under ASTM G65 standards validates exceptional wear rates. This makes the shaft rod perfect for machinery revealed to sand, dust, or slurry.
Thermal security is another emphasize. The rod withstands temperatures as much as 800 ° C without substantial destruction. Thermal growth stays low, around 10-11 x10 ⁻⁶/ K, decreasing stress and anxiety during temperature level shifts. Thermal conductivity stays below 3 W/m · K, protecting versus warmth transfer.
Electrical insulation homes are remarkable. Quantity resistivity goes beyond 10 ¹² Ω · centimeters, avoiding existing leakage. This matches the rod for usage in high-voltage or digital tools.
Dimensional precision satisfies rigorous resistances. Diameters range from 1 mm to 50 mm, sizes up to 300 mm. Custom sizes are attainable via innovative grinding. Surface area roughness is managed to Ra ≤ 0.2 µm, lessening rubbing during movement.
Applications span industries. The shaft rod is used in pumps, shutoffs, bearings, and medical devices. It lowers downtime by extending element life expectancy. Upkeep expenses go down as a result of marginal wear. Compatibility with destructive chemicals and extreme temperatures widens its use instances.
The item undergoes strenuous quality checks. Each set is checked for density, firmness, and dimensional accuracy. Qualifications consist of ISO 9001, making certain regular efficiency. Custom surface area therapies or finishes are available for specialized requirements.
(Abrasion Resistance Yttria Stabilized Zirconia Zro2 Ceramic Shaft Rod)
Applications of Abrasion Resistance Yttria Stabilized Zirconia Zro2 Ceramic Shaft Rod
Abrasion-resistant yttria supported zirconia (ZrO2) ceramic shaft poles are commonly utilized in markets calling for high resilience and reliability. These poles use excellent wear resistance, making them excellent for severe settings. Their high firmness and strength lower material loss throughout friction, expanding life span considerably.
In mining and mineral handling, ZrO2 ceramic shaft poles take care of abrasive materials like ores and sand. They exceed typical metal rods by standing up to wear from constant particle contact. This reduces downtime and upkeep prices. The chemical security of zirconia ensures resistance to deterioration in acidic or alkaline conditions, appropriate for processing aggressive compounds.
The chemical industry take advantage of these rods in pumps and mixers. Exposure to harsh liquids and unpleasant slurries demands products that endure both chemical and mechanical tension. ZrO2 ceramic shaft poles preserve architectural stability under such conditions, making certain constant performance. Their low thermal conductivity also reduces heat transfer, beneficial in temperature-sensitive procedures.
Power generation tools depends on these poles for elements subjected to high temperatures and abrasive ash. Gas generators and boiler systems utilize them because of their thermal security. They withstand deformation and use also at elevated temperature levels, making sure long-lasting procedure without failure.
Production markets utilize ZrO2 ceramic shaft rods in precision equipment. Their dimensional stability and smooth surface minimize rubbing in high-speed procedures. This enhances efficiency in applications like textile equipment or printing devices. The non-magnetic nature of zirconia makes these poles suitable for digital gadgets where magnetic disturbance have to be stayed clear of.
Medical equipment makers use ZrO2 ceramic shaft poles in gadgets requiring sterility and corrosion resistance. Their biocompatibility makes sure safety in medical devices or implants. The smooth surface protects against microbial development, important in health care settings.
These poles are likewise applied in automotive design for gas shot systems and sensors. Their resistance to put on and thermal shock enhances element durability under requiring engine problems. The light-weight nature of zirconia contributes to fuel performance without sacrificing stamina.
Abrasion-resistant yttria maintained zirconia ceramic shaft poles offer dependable options throughout numerous markets. Their mix of mechanical strength, chemical inertness, and thermal security makes them a recommended option for challenging applications.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of Abrasion Resistance Yttria Stabilized Zirconia Zro2 Ceramic Shaft Rod
What is Yttria Stabilized Zirconia ZrO2 Ceramic Shaft Rod? This rod is made from zirconia ceramic stabilized with yttria. The material combines high strength and toughness. It resists wear and corrosion effectively. Yttria prevents the zirconia from cracking under stress. The result is a durable component for heavy-use environments.
Why does this shaft rod resist abrasion well? The ceramic structure has a tetragonal crystal phase. Yttria stabilization locks this phase in place. The dense structure minimizes surface damage from friction. Strong atomic bonds prevent material loss during scraping or grinding. It outperforms metals and plastics in abrasive settings.
Where is this shaft rod typically used? It suits industries needing wear-resistant parts. Mining equipment, chemical pumps, and machinery use these rods. They handle abrasive slurries, powders, and high-friction surfaces. Applications include seals, bearings, and cutting tools. They work in harsh conditions without degrading quickly.
Can it withstand high temperatures? Yes. Yttria-stabilized zirconia handles heat up to 800-1000°C. It keeps strength and shape under thermal stress. This makes it ideal for high-temperature processes. Exact limits depend on exposure time and environmental factors.
Is customization possible for specific needs? Manufacturers adjust size, shape, and surface finish. Rods are tailored to fit equipment dimensions. Surface treatments enhance performance for unique applications. Yttria content can be modified for higher toughness or thermal resistance. Custom designs meet precise engineering requirements.
(Abrasion Resistance Yttria Stabilized Zirconia Zro2 Ceramic Shaft Rod)
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