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PRODUCT PARAMETERS
Description
Overview of Silicon Nitride Ceramics
Silicon Nitride Ceramics are high-performance materials known for their excellent mechanical properties, including strength, toughness, and resistance to wear, corrosion, and thermal shock, making them ideal for demanding applications in various industries.
Features of Silicon Nitride Ceramics
Exceptional hardness and wear resistance.
Superior mechanical strength and fracture toughness.
Excellent thermal stability and resistance to thermal shock.
High corrosion resistance in aggressive environments.
Low density contributing to lightweight components.
(Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pin for Spot Welding)
Specifications of Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pin for Spot Welding
The Silicon Nitride Ceramic +304 Stainless Steel Locating Overview Pin for Place Welding combines innovative products for high-performance commercial applications. This pin is made to make certain precise positioning and security in place welding processes. It incorporates silicon nitride ceramic with 304 stainless-steel, supplying an equilibrium of longevity, heat resistance, and mechanical stamina.
The silicon nitride ceramic part provides extraordinary thermal security. It withstands temperature levels approximately 1200 ° C without contortion or destruction. This makes it optimal for high-heat environments typical in welding operations. The product’s low thermal growth decreases risk of breaking under rapid temperature level adjustments. Its non-conductive buildings prevent electrical disturbance throughout welding, making sure regular energy transfer.
The 304 stainless-steel section includes architectural rigidity and corrosion resistance. It preserves integrity in moist or chemically exposed settings. The steel’s smooth surface area minimizes friction throughout pin insertion and elimination, extending device life. Both products are bound utilizing a specialized procedure, creating a seamless interface that protects against separation under stress.
Requirement diameters vary from 5mm to 20mm, with lengths adjustable in between 50mm and 200mm. Tolerances are held within ± 0.01 mm for specific fitment in automated welding systems. The pin’s hybrid design decreases wear on welding electrodes, decreasing downtime for maintenance.
This guide pin runs properly in auto manufacturing, electronics setting up, and hefty equipment production. Its ceramic pointer withstands attachment to molten steel splatter, maintaining tidiness over repeated cycles. The stainless-steel base makes certain compatibility with common welding components.
The item satisfies ISO 9001 and ASTM standards for quality and security. It is checked under continuous operational stress and anxiety to ensure integrity. Users report prolonged service intervals compared to conventional all-steel pins.
Customized arrangements are available for specialized applications. Choices consist of varying ceramic-to-steel proportions, surface coatings, or conical designs. The pin’s lightweight construction minimizes tiredness in high-speed assembly line.
This situating overview pin addresses usual difficulties in spot welding, consisting of imbalance, heat damages, and device wear. It is suited for sectors focusing on accuracy, efficiency, and long-term expense financial savings.
(Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pin for Spot Welding)
Applications of Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pin for Spot Welding
Silicon nitride ceramic combined with 304 stainless steel situating guide pins serve vital duties in spot welding operations. These pins make sure accurate positioning of steel sheets during welding. The hybrid layout merges high-performance products to meet demanding commercial requirements. Industries like auto production depend on these pins for constant results in high-volume assembly line.
The silicon nitride ceramic part provides extraordinary heat resistance. It withstands temperatures going beyond 1,000 ° C without degrading. This property minimizes wear in high-heat welding atmospheres. Thermal shock resistance protects against breaking under quick temperature level adjustments. The ceramic’s low thermal conductivity minimizes warm transfer to surrounding parts. This shields equipment from damages over time.
The 304 stainless-steel area adds mechanical stamina and corrosion resistance. It maintains architectural stability under heavy tons. Stainless steel resists rust and chemical direct exposure in damp or destructive setups. The product’s sturdiness ensures lengthy life span despite having frequent use.
These guide pins master robot welding systems. Precision placement is important for automated processes. Even small imbalance triggers issues in bonded joints. The pins’ limited tolerances make certain precise placing every cycle. Decreased downtime for modifications boosts performance.
Automotive production line use these pins for body-in-white welding. They deal with the repetitive stresses of joining cars and truck panels. Aerospace applications consist of welding thin alloy sheets for aircraft parts. Electronic devices suppliers use them for place welding battery calls and circuitry. Heavy equipment manufacturing depends on them for joining thick steel plates.
The mix of products addresses typical welding obstacles. Ceramic stops sticking to thaw steel during welding. Stainless-steel provides rigidness to prevent bending under stress. This dual-material strategy cuts maintenance costs. Less replacements are required contrasted to single-material pins.
Operators benefit from very easy installation and compatibility with basic welding arrangements. The pins suit existing components without adjustment. Consistent efficiency minimizes scrap prices from misaligned welds. Energy effectiveness boosts as a result of less rejected components.
These overview pins match high-temperature and high-wear atmospheres. They do dependably in sectors focusing on accuracy and longevity. The hybrid design offers a cost-efficient service for modern welding needs.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pin for Spot Welding
Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pins are critical for precise spot welding. Below are answers to common questions.
What does this guide pin do?
It aligns metal sheets during spot welding. It ensures electrodes hit the exact spot. This prevents errors. It handles high heat and pressure in welding machines.
Why mix silicon nitride ceramic with stainless steel?
Silicon nitride resists heat, wear, and corrosion. It stays stable under stress. The stainless steel part adds strength. This combo lasts longer than regular metal pins.
Can it survive extreme heat?
Yes. Silicon nitride handles temperatures over 1,000°C. It won’t melt or crack like plastic or weaker metals. It works in intense welding conditions without failing.
How do I maintain it?
Clean it regularly to remove metal dust or debris. Check for scratches or chips. Replace it if worn. Avoid harsh chemicals. Simple wiping usually keeps it functional.
Can I get custom sizes?
Yes. Many suppliers adjust pin length, diameter, or thread type. Provide your machine specs or welding setup details. Custom options ensure better fit and performance.
The guide pin improves welding accuracy and durability. Proper care extends its lifespan. Customization supports varied industrial needs.
(Silicon Nitride Ceramic +304 Stainless Steel Locating Guide Pin for Spot Welding)
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