Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings)

Specifications of Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings

The wear-resistant 99% alumina ceramic rack is designed for high-performance applications calling for durability and precision. This product is customized to satisfy details customer requires based upon provided drawings. The main product is 99% alumina ceramic, guaranteeing exceptional firmness and resistance to abrasion. It runs effectively in extreme environments, consisting of extreme temperatures and corrosive problems.

The rack’s structure is customized to match specific client demands. Measurements, forms, and hole patterns are produced according to technical drawings. Limited resistances are kept, generally within ± 0.5% of specified dimensions. This precision ensures compatibility with existing systems or equipment. Surface area finishes are smooth, reducing friction and lessening wear during use.

Alumina ceramic’s homes make the rack suitable for sectors like mining, chemical handling, and electronic devices. It withstands temperatures up to 1600 ° C without deteriorating. The material stands up to chemical deterioration from acids, antacid, and solvents. Electrical insulation residential or commercial properties protect against conductivity concerns in delicate applications. Mechanical stamina is high, with a Vickers solidity exceeding 1500 HV.

Production involves sophisticated processes like dry pressing and high-temperature sintering. These methods guarantee density and structural honesty. Each batch goes through strenuous quality checks. Tests include dimensional confirmation, firmness measurement, and thermal shock resistance analysis. Problem rates are maintained below 0.2% to assure integrity.

Modification alternatives include variations in density, opening size, and installing setups. Extra functions like grooves or engraved markings are offered. Lead times depend on design intricacy, typically ranging from 2-4 weeks. Mass orders receive top priority scheduling to satisfy immediate demands.

Packaging uses shock-absorbent products to prevent damages throughout transit. Each system is individually wrapped and safeguarded in enhanced boxes. Custom-made labeling or documents is supplied if requested. Technical assistance is available for assimilation or upkeep questions.

The rack’s light-weight style simplifies installment and handling. It reduces functional stress contrasted to steel options. Lengthy life span reduces replacement regularity, using price effectiveness. Compatibility with automated systems boosts workflow performance. Environmental resistance ensures very little downtime in tough problems.

Applications extend heater elements, semiconductor handling, and wear-prone commercial equipment. The product adapts to specialized roles in study labs or heavy production. Personalized develops address distinct functional challenges, boosting process end results. Efficiency uniformity meets sector requirements for security and efficiency.

(Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings)

Applications of Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings

Wear-resistant 99% alumina ceramic shelfs customized to match details illustrations serve vital roles across industries requiring longevity, accuracy, and resistance to extreme conditions. These racks are engineered for applications where conventional materials stop working under tension. Their high alumina material makes sure outstanding hardness, making them suitable for managing rough materials, extreme temperature levels, and destructive atmospheres.

In commercial equipment, these shelfs sustain heavy parts during high-temperature procedures like sintering or heat treatment. Their thermal security stops bending, keeping specific placement for regular production results. Electronics manufacturing utilizes them as carrier boards in automated production line. The material’s electric insulation properties protect sensitive parts from fixed damage.

Chemical handling plants depend on alumina ceramic shelfs to hold devices subjected to aggressive acids or antacid. Unlike steels, they stand up to rust, prolonging service life and decreasing downtime. Semiconductor construction uses these shelfs for wafer handling. Their non-contaminating surface guarantees purity in cleanroom settings.

Modification is an essential benefit. Manufacturers adjust measurements, opening patterns, and lots capabilities to fit unique equipment designs. This versatility maximizes process efficiency and reduces retrofitting prices. Personalized styles suit complicated shapes or integrated attributes like grooves or installing factors.

The product’s wear resistance reduces maintenance demands. It endures duplicated rubbing from moving parts, preventing surface area deterioration. High mechanical strength sustains heavy lots without cracking. Chemical inertness protects against responses with processing materials, ensuring item honesty.

These racks surpass metal or plastic options in longevity. They operate in temperatures exceeding 1600 ° C without losing structural stability. Their reduced thermal expansion coefficient warranties dimensional stability under quick temperature modifications.

Industries focus on these shelfs for cost-efficient options. Reduced substitute frequency and downtime lower functional expenditures. Their flexibility to accurate specifications improves compatibility with existing systems, improving integration.

Wear-resistant alumina ceramic shelfs fulfill requiring functional demands while supplying integrity. Customized designs address specific challenges, boosting performance across production, electronic devices, chemicals, and semiconductors.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings

1. What is wear-resistant 99% alumina ceramic? Wear-resistant 99% alumina ceramic is a high-purity material. It contains 99% aluminum oxide. This makes it extremely hard. It resists wear, corrosion, and high temperatures. It is ideal for industrial applications. The material lasts longer than metals or plastics. It performs well in harsh conditions.

2. How is the rack customized? The rack is made based on customer drawings. Exact dimensions, shapes, and hole patterns are followed. Production uses advanced molding and sintering. This ensures precision. Tolerances are tight. Quality checks happen at every step. Modifications are possible during design. The final product matches exact needs.

3. Why choose alumina ceramic over other materials? Alumina ceramic outperforms metals and plastics. It is harder. It resists abrasion better. It does not rust. It handles temperatures over 1600°C. Chemicals do not damage it. Maintenance costs drop. Equipment downtime reduces. Long-term savings increase.

4. Where is this ceramic rack used? It suits industries needing wear-resistant parts. Mining, chemical processing, and power generation use it. Manufacturing and electronics rely on it. It works in conveyor systems, machinery guides, or heat-treatment setups. It handles abrasive materials. It survives corrosive environments. Heavy loads cause no issues.

5. How to handle and install the rack? Handle the rack carefully. Alumina ceramic is brittle. Avoid impacts during transport. Use soft packaging materials. Install using methods recommended in guidelines. Ensure surfaces are clean. Fasteners must fit properly. Professional installation prevents cracks. Follow load limits. Regular inspections maintain performance.

(Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings)