Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods)

Specifications of High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods

High Refined 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods are engineered for requiring commercial applications. These elements incorporate 99% alumina with zirconia to accomplish high performance. The product supplies remarkable hardness, put on resistance, and thermal stability. It runs effectively in temperatures as much as 1600 ° C. This makes it appropriate for high-heat atmospheres like furnaces or engines.

The surface coating is precision-polished to minimize friction and protect against material buildup. Smooth surfaces make certain limited seals in bettors or rods. Machinability is a crucial function. Unlike typical ceramics, these components can be shaped using common machining tools. This lowers manufacturing time and expenses. Complicated geometries are achievable without endangering structural integrity.

Chemical resistance is an additional benefit. The product withstands acids, alkalis, and destructive gases. It carries out accurately in severe chemical processing or lab settings. Electrical insulation residential or commercial properties protect against existing leak. This is important in electronics or high-voltage devices.

Dimensions differ to fulfill diverse demands. Bars come in sizes from 5mm to 50mm. Rods and plungers are readily available in personalized sizes and tolerances. Personalized layouts are supported for specialized applications.

These porcelains surpass metals in extreme problems. Steels may warp or wear away under high warm or chemicals. Alumina zirconia ceramics keep shape and function. They likewise last longer, lowering substitute frequency.

Applications extend markets. Aerospace, automotive, clinical, and semiconductor industries utilize these components. Instances include pump components, valve seats, reducing tools, and insulators. Clinical devices gain from biocompatibility and sterilizability.

Sturdiness is examined under real-world conditions. The material endures mechanical tension, thermal cycling, and unpleasant wear. Very little maintenance is required over its life expectancy.

Supply dimensions are readily available for prompt delivery. Lead times for custom orders are much shorter than with traditional ceramics. Technical support is offered layout or product option.

This item fulfills worldwide requirements for top quality and safety. Accreditations consist of ISO 9001 and RoHS compliance. Product test records are given upon demand.

The combination of high alumina material and zirconia additives makes sure well balanced properties. Toughness remains high while brittleness is reduced. This makes the ceramic easier to deal with throughout installment.

Cost performance is attained through long life span and decreased downtime. Preliminary investment is balanced out by lower long-term operational prices. Efficiency consistency makes certain reliable outcome in critical procedures.

Product packaging is safe and secure to avoid damage throughout transit. Anti-static materials protect sensitive elements. Mass orders get discounted pricing. Samples are readily available for screening prior to large-scale purchase.

(High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods)

Applications of High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods

High-polished 99% alumina zirconia machinable ceramic bars, plungers, and rods serve critical roles across industries. These materials combine high hardness, wear resistance, and thermal stability. They withstand extreme temperatures and corrosive environments. Industrial machinery uses them for components like pump parts, seals, and valves. Their smooth surface reduces friction and wear. This extends equipment lifespan and lowers maintenance costs.

Medical devices benefit from their biocompatibility and precision. Surgical tools, dental implants, and prosthetics rely on their durability. They resist chemical reactions with bodily fluids. This ensures safety and reliability in sensitive applications. Laboratories use these ceramics for sample-handling equipment. Their non-reactive nature prevents contamination during testing.

Electronics manufacturing requires materials with excellent insulation properties. Alumina zirconia ceramics isolate electrical components effectively. They handle high-voltage applications without breakdown. Semiconductor processing tools use them for their heat resistance. This prevents warping or damage during high-temperature operations.

Automotive systems use these ceramics in sensors and fuel injection components. They endure harsh engine conditions. Their low thermal expansion ensures dimensional stability. This improves performance and accuracy in critical systems.

The machinability of these ceramics allows custom shapes and tight tolerances. Manufacturers produce complex parts without compromising material integrity. This flexibility meets diverse engineering needs. Their polished finish reduces surface defects. This is vital for applications requiring smooth operation.

Chemical plants use these materials for agitators and reactor parts. They resist acids, alkalis, and solvents. This reduces downtime from corrosion-related failures. Aerospace applications demand lightweight yet strong materials. These ceramics meet strict standards for strength and heat resistance.

High-polished alumina zirconia ceramics are cost-effective over time. Their longevity offsets initial costs. Industries prioritize them for demanding environments. Their versatility supports innovation in technology and engineering.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

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Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods

High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods are used in many industries. Below are common questions about these products.

What makes these ceramic parts different from others? The material combines 99% alumina with zirconia. This mix improves strength and toughness. The high polish reduces surface friction. These parts handle extreme wear and heat better than standard ceramics.

Where are these ceramic bars and rods typically used? They suit high-stress environments. Common applications include pump components, valves, and seals. Industries like aerospace, medical, and chemical processing rely on them. Their resistance to corrosion and heat makes them ideal for harsh conditions.

Can these ceramics be machined easily? Yes. They are designed for machining with standard tools. The zirconia addition prevents cracking during cutting or drilling. Complex shapes are achievable without specialized equipment. This saves time and costs in manufacturing.

What temperature limits do these ceramics have? They withstand up to 1500°C. Thermal shock resistance is high. Sudden temperature changes cause minimal damage. This stability ensures long-term performance in furnaces or high-heat machinery.

Do these materials resist chemicals? Yes. They are inert to most acids, alkalis, and solvents. Degradation from chemical exposure is rare. This makes them suitable for labs or chemical handling equipment.

How does the polished surface benefit performance? The smooth finish reduces wear on moving parts. Friction is lowered, extending component lifespan. It also prevents material buildup in applications like pumps or seals.

(High Polished 99% Alumina Zirconia Machinable Ceramic Bars Plungers Rods)