Overview of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

Silicon Carbide (SiC) ceramics are renowned for their outstanding mechanical properties, including high hardness, strength at elevated temperatures, and excellent thermal shock resistance. These materials are pivotal in cutting-edge industrial applications, from abrasives to aerospace components, due to their unique combination of properties.

Features of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

High Hardness: Exceptional wear resistance.

Thermal Shock Resistance: Can withstand rapid temperature changes.

Chemical Stability: Resistant to most chemicals.

High Thermal Conductivity: Efficient heat dissipation.

Low Density: Lightweight for its strength.

(10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter)

Specification of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

This product is a honeycomb ceramic filter for shops. It removes pollutants from molten steel. The filter makes use of silicon carbide product. Silicon carbide is strong and heat-resistant. This makes it ideal for harsh foundry conditions. The filter is available in different pore sizes: 10ppi, 20ppi, and 30ppi. PPI implies pores per inch. A lot more ppi methods smaller pores and denser filter framework.

The filter deals with extremely heats. It withstands liquified aluminum, iron, and steel. Its thermal shock resistance is exceptional. This suggests it does not crack under sudden temperature modifications. The ceramic structure is secure. It will not damage down in the metal flow. This ensures consistent filtration performance. The filter traps oxides, slag, and other incorporations properly. Cleaner steel indicates far better spreading top quality. Less issues occur in the end product.

The honeycomb shape gives a large area. Metal streams via the several small channels. Pollutants get caught on the channel walls. The open, permeable structure enables great metal flow prices. It does not reduce production significantly. The filter is very easy to mount in gating systems. Put it in the runner or sprue. The refractory ceramic bonds well with usual shop sands. It incorporates efficiently into mold and mildews.

Choose the ppi based upon your steel and requirements. Use 10ppi for coarse filtration with high circulation prices. It fits bigger spreadings or less critical applications. Usage 20ppi for basic objective purification. It balances circulation and contamination removal well. It prevails for lots of iron and aluminum castings. Use 30ppi for the finest filtration. It captures very small particles. This is necessary for essential aerospace or auto parts. The filter improves steel yield. Much less junk steel results. It expands tool life in the foundry. Cleanser metal decreases endure dies and mold and mildews.

(10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter)

Applications of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

These silicon carbide foam filters are vital in steel factories. The honeycomb framework catches contaminations during spreading. Different pore sizes deal with different work. The 10ppi filter has big pores. It catches large pieces like sand or slag early in the process. This protects better filters downstream. It additionally helps metal circulation efficiently into the mold. This filter is difficult and deals with high temperatures well. Factories use it for rough preliminary filtering on several steels.

The 20ppi filter uses medium filtration. Its pores are smaller than the 10ppi. It captures smaller sized fragments the coarser filter misses out on. This consists of oxides and finer slag bits. It gives a great equilibrium in between circulation rate and cleansing power. Lots of factories use it as the main filter for basic casting work. It enhances metal top quality for important components. It works dependably with iron, steel, and aluminum.

The 30ppi filter has the finest pores. It catches very small additions. This consists of microscopic oxides and dirt. It provides the cleanest steel possible. This is essential for high-precision castings. Aerospace and vehicle components usually require this degree. The great pores can slow metal circulation somewhat. Proper gating style is necessary. This filter ensures the highest metal integrity. It minimizes defects sought after applications.

All 3 filters make use of silicon carbide. This product withstands severe warmth and thermal shock. The honeycomb form offers a massive surface. Pollutants stick to the ceramic walls. Clean steel streams with. This process considerably decreases casting issues like holes or weak spots. Using the ideal ppi filter suggests better steel yield and fewer turned down parts. Filters are positioned in the gating system just before the mold and mildew tooth cavity. Picking 10ppi, 20ppi, or 30ppi relies on the metal type and the needed spreading high quality.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter

Here are 5 FAQs about 10ppi, 20ppi, 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filters:

What are these ceramic foam filters made of?
These filters use silicon carbide ceramic. Silicon carbide is very strong. It handles extreme heat well. Foundries use molten metal at high temperatures. This material survives that heat. It also resists chemical reactions with the metal. This makes it reliable.

What does “ppi” mean for these filters?
PPI stands for pores per inch. It tells you the filter’s density. A 10ppi filter has larger openings. A 30ppi filter has much smaller openings. More pores per inch trap finer impurities. Choose the ppi based on how clean your metal needs to be.

Why use a honeycomb shape?
The honeycomb structure creates many tiny channels. Molten metal flows through these channels. Impurities get trapped on the filter walls. This shape gives a large surface area inside a small space. It catches more dirt effectively. Metal flow stays smooth.

How do different ppi ratings affect casting?
Lower ppi filters like 10ppi let metal flow faster. They remove bigger slag pieces and chunks. Use them for rougher castings. Higher ppi filters like 30ppi trap very small inclusions. They give cleaner metal for precision parts. Flow is slower. 20ppi offers a middle option. Match the ppi to your metal quality needs and casting speed.

What are the main benefits of using these SiC filters?
They make cleaner castings. Cleaner metal means fewer defects in your final parts. You get stronger, more reliable products. They also protect your molds and equipment from damage caused by impurities. Using the right filter saves money by reducing scrap. It improves overall casting efficiency.

(10ppi 20ppi 30ppi Honeycomb Foundry Refractory Material Industrial Ceramic Silicon Carbide Foam Filter)