Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Alumina Ceramic Insulator Custom-made 95 Alumina Ceramic Part)

Specifications of Alumina Ceramic Insulator Custom-made 95 Alumina Ceramic Part

The alumina ceramic insulator is a customized component made from 95% alumina. This material is recognized for high stamina and superb insulation. It functions well in extreme temperature levels and severe atmospheres. The product is made for industrial applications requiring trusted performance.

The insulator takes care of temperatures as much as 1600 ° C. It maintains secure physical and chemical homes under heat. This makes it appropriate for heaters, kilns, and high-temperature machinery. The reduced thermal growth lowers cracking threats during rapid temperature level adjustments.

Electrical insulation is a crucial attribute. The alumina ceramic withstands high voltages without damaging down. It stops existing leakage in digital or electric systems. This makes it ideal for usage in power transmission, motherboard, and sensor real estates.

Mechanical toughness is another benefit. The material resists wear, abrasion, and effect. It maintains shape under hefty tons or tension. This sturdiness expands life span in demanding conditions like vehicle or aerospace systems.

Chemical resistance is strong. The insulator does not react with acids, antacid, or corrosive gases. It carries out dependably in chemical handling equipment or environments with exposure to hostile materials.

Modification alternatives are available. Dimensions, shapes, and surface finishes can be tailored to certain needs. Openings, strings, or special finishings are included based on application demands. Precision machining makes sure tight tolerances for specific fits.

Applications include electronic devices, energy, metallurgy, and production. Common uses are insulating elements, protective sleeves, and thermal obstacles. The component is also made use of in clinical gadgets or semiconductor tools where purity and stability issue.

Quality assurance is rigorous. Resources are examined for pureness prior to manufacturing. Advanced sintering strategies make certain consistent density and efficiency. Each set undergoes checks for dimensions, hardness, and insulation homes.

The product meets international standards for industrial ceramics. It is accredited for safety and security and integrity in crucial applications. Checking includes thermal shock resistance, dielectric toughness, and mechanical tons capability.

Packaging is protected to prevent damage during delivery. Personalized orders consist of documentation with technological requirements and usage guidelines. Lead times vary based on layout intricacy however prioritize fast turn-around without endangering top quality.

Customer assistance assists with layout adjustments or product selection. Technical information sheets give information on thermal conductivity, dielectric consistent, and other residential properties. Examples are offered for screening prior to bulk orders.

(Alumina Ceramic Insulator Custom-made 95 Alumina Ceramic Part)

Applications of Alumina Ceramic Insulator Custom-made 95 Alumina Ceramic Part

Tailor-made 95% alumina ceramic insulators are specialized elements created for requiring settings. These parts offer high mechanical stamina, superb thermal stability, and trustworthy electrical insulation. They take care of severe temperature levels and withstand chemical rust effectively. Industries calling for durable and accurate solutions make use of these ceramics extensively.

In electronics, 95% alumina ceramic insulators serve important functions. They separate high-voltage circuits, support adapters, and act as substratums for semiconductor gadgets. Their capacity to avoid electrical leak ensures risk-free operation in tools like power supplies and circuit breakers. The product’s security under warm permits regular performance in small systems.

Production tools typically makes use of custom alumina parts. Parts like reducing devices, bearings, and seals gain from the product’s hardness and wear resistance. These ceramics stand up to rubbing and abrasion in machinery, reducing downtime and upkeep costs. Their precision making ensures tight tolerances for industrial applications.

The energy industry counts on alumina ceramics for power transmission. High-voltage insulators made from 95% alumina ceramic keep efficiency in high-voltage line and substations. They avoid energy loss and deal with exterior exposure without breaking down. Their durability makes them ideal for renewable energy systems like photovoltaic panels and wind turbines.

Clinical tools use these porcelains for their biocompatibility and dependability. They are found in imaging devices, medical tools, and oral implants. The material’s non-reactive nature ensures safety and security in clean and sterile atmospheres. Its electrical insulation residential properties aid in precise diagnostics and treatments.

Automotive systems incorporate alumina ceramic parts for better efficiency. Sensors, spark plugs, and exhaust elements use these insulators to sustain high warm and resonance. They contribute to engine efficiency and discharge control. The automotive industry worths their durability under extreme operating problems.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

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T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Alumina Ceramic Insulator Custom-made 95 Alumina Ceramic Part

What are alumina ceramic insulators used for?
Alumina ceramic insulators handle high temperatures and electrical resistance. They work in industrial heaters, electronic components, and power systems. The 95% alumina content makes them strong and durable for tough environments.

Can these insulators be customized?
Yes. Custom shapes, sizes, and holes are possible. Technical drawings or samples help manufacturers match exact needs. Tolerance levels and surface finishes are adjusted based on application requirements.

How heat-resistant is 95% alumina ceramic?
It withstands temperatures up to 1700°C. Thermal shock resistance prevents cracking under sudden temperature changes. This makes it suitable for furnaces, welding equipment, and high-heat machinery.

Are these parts chemically durable?
Yes. They resist acids, alkalis, and corrosive gases. Moisture and oxidation have minimal impact. This ensures long-term performance in harsh chemical or outdoor settings.

What is the production lead time?
Lead time depends on design complexity and order quantity. Standard designs take 2-3 weeks. Complex custom parts may need 4-6 weeks. Prototypes are available faster for testing before full production.

(Alumina Ceramic Insulator Custom-made 95 Alumina Ceramic Part)