Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Factory Custom Structural Ceramics Large Alumina Ceramic Tubes)

Specifications of Factory Custom Structural Ceramics Large Alumina Ceramic Tubes

Factory Personalized Structural Ceramics Large Alumina Ceramic Tubes are made for high-performance industrial applications. These tubes are made from high-purity alumina (Al ₂ O THREE), making sure superb mechanical stamina and resistance to severe conditions. The alumina material generally ranges from 95% to 99.9%, customized to fulfill specific functional demands. This product selection guarantees sturdiness in severe atmospheres.

Televisions are available in personalized dimensions. Outer diameters can be changed from 10 mm to 500 mm. Lengths range 50 mm and 2000 mm. Wall density is optimized for structural integrity, normally from 2 mm to 50 mm. Specific dimensions are validated based upon customer requirements.

Thermal homes are a key attribute. The tubes endure temperatures as much as 1650 ° C. They keep stability under quick thermal biking. This makes them ideal for furnace applications or high-heat processes. Their low thermal expansion minimizes splitting risks.

Mechanical performance is focused on. The compressive strength goes beyond 2200 MPa. Firmness gets to 85 HRA. These tubes resist wear, abrasion, and chemical corrosion. They execute accurately in hostile media like acids, alkalis, or molten metals.

Surface area coating alternatives include brightened, ground, or as-fired textures. Tolerances are firmly managed. Accuracy machining makes certain smooth internal bores and uniform wall thickness. This lowers rubbing in liquid transfer or assisting systems.

Applications span numerous sectors. Semiconductor making uses them for wafer processing. Chemical plants rely on them for corrosive liquid handling. Metallurgical operations utilize them in high-temperature instrumentation. Their electric insulation residential or commercial properties suit high-voltage atmospheres.

Modification extends past dimensions. Functions like flanges, threaded ends, or installing openings are included. Special coverings boost performance for certain usages. Testing and top quality checks are carried out pre-shipment. Each set fulfills ISO 9001 criteria.

Product certificates and test records are offered. Lead times depend on order intricacy. Bulk orders obtain volume discounts. Technical support is readily available for style optimization. Samples can be provided for evaluation.

(Factory Custom Structural Ceramics Large Alumina Ceramic Tubes)

Applications of Factory Custom Structural Ceramics Large Alumina Ceramic Tubes

Manufacturing facility personalized architectural ceramics made from large alumina ceramic tubes serve important roles across different sectors. These tubes deal with extreme conditions because of their high temperature resistance, chemical security, and mechanical toughness. Their convenience makes them optimal for requiring applications where conventional products fall short.

In metallurgical procedures, alumina ceramic tubes transportation molten metals and alloys. They endure temperatures over 1600 ° C without breaking down. This avoids contamination of high-purity metals during spreading or refining. Their reduced thermal expansion ensures dimensional stability even under rapid temperature level shifts.

Chemical handling plants depend on these tubes for corrosive liquid transfer. Alumina ceramics stand up to acids, alkalis, and solvents. This expands equipment life-span in hostile atmospheres. Their non-reactive surface keeps product pureness in pharmaceutical or specialty chemical production.

Semiconductor production uses alumina tubes as protective sleeves for sensing units and thermocouples. They protect delicate parts from severe chamber conditions throughout wafer processing. Their electrical insulation properties protect against disturbance in high-voltage systems.

Power market applications consist of insulation parts in burning systems and atomic power plants. Televisions keep architectural integrity under radiation exposure. They also serve as liners in fossil fuel power plants, lowering wear from abrasive bits in exhaust streams.

Industrial heating systems integrate alumina tubes as radiant heat components or heater nozzles. Their thermal effectiveness boosts energy use in heating systems and kilns. Custom shapes and sizes allow exact assimilation into existing equipment.

Mining procedures use these tubes in wear-resistant parts for boring and material handling. Their firmness surpasses steel in unpleasant slurry environments. This decreases downtime for upkeep in mineral processing.

Alumina ceramic tubes sustain laboratory devices like high-temperature reactors and analytical tools. Their inert nature guarantees precise examination results in research settings. Personalized construction satisfies unique experimental arrangements.

Longevity and personalization drive their fostering in aerospace for sensing unit real estates and thermal barriers. Light-weight alumina reduces component weight while handling severe aerodynamic heating.

These tubes are machined to accurate resistances for tight suit mechanical settings up. Advanced sintering techniques improve density and stamina for long-term integrity. Factory personalization makes sure compatibility with certain functional needs.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory Custom Structural Ceramics Large Alumina Ceramic Tubes

What are large alumina ceramic tubes?
Large alumina ceramic tubes are industrial components made from aluminum oxide. They are designed for high-performance applications needing durability and resistance to extreme conditions. These tubes come in custom sizes and shapes to fit specific machinery or processes.

How much heat can these tubes handle?
Alumina ceramic tubes withstand temperatures up to 1800°C. They maintain strength and structure even under prolonged heat exposure. This makes them ideal for furnaces, kilns, or high-temperature manufacturing processes. Thermal shock resistance prevents cracking during rapid temperature changes.

Can the tubes be customized?
Yes. Factories adjust dimensions, wall thickness, and surface finishes based on client needs. Special features like holes, grooves, or coatings are added for specific applications. Custom designs ensure compatibility with existing equipment or unique operational requirements.

Where are these tubes commonly used?
They are used in industries like semiconductors, metallurgy, and chemical processing. Applications include thermocouple protection, molten metal handling, and insulating components. Their resistance to corrosion and wear suits harsh environments with chemicals or abrasives.

Why choose alumina ceramic over metal or plastic?
Alumina ceramic outperforms metals in high-temperature settings by avoiding melting or warping. Unlike plastics, it resists chemical erosion and degradation. The material’s hardness reduces wear over time, lowering replacement costs. Electrical insulation properties add safety in environments with live currents.

(Factory Custom Structural Ceramics Large Alumina Ceramic Tubes)