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Description
Introduction to Alumina Ceramics
Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.
Characteristics of Alumina Ceramics
High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.
Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.
Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.
Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.
High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.
Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.
(High-Density Alumina Oxide Polishing Media Straight Cutting Triangle Mass Finishing Ceramic Abrasives)
Specifications of High-Density Alumina Oxide Polishing Media Straight Cutting Triangle Mass Finishing Ceramic Abrasives
High-Density Alumina Oxide Polishing Media Straight Cutting Triangular Mass Finishing Ceramic Abrasives are developed for precision surface therapy in commercial applications. These abrasives work for deburring, side rounding, brightening, and completing steel, alloy, and composite parts. The straight-cut triangular shape makes certain hostile material elimination. It suits high-energy mass completing devices like vibratory stemless glass, centrifugal barrels, and rotating systems.
The material is high-purity alumina oxide. This assures longevity and consistent performance. The triangular edges produce sharp cutting activity. They lower cycle times for quick ending up. Sizes vary from 10mm to 50mm. This suits tiny and big components. The high firmness rating (Mohs 9) resists wear. It maintains shape over extended use.
Thickness is maximized for efficient energy transfer. It stops media break down throughout operation. The consistent geometry protects against part impingement. It safeguards fragile surface areas while eliminating burrs. The shade is white. This streamlines examination for contamination. The media is chemically inert. It deals with water-based or solvent-based substances.
Applications consist of aerospace elements, automobile parts, clinical tools, and tooling. The abrasives manage stainless-steel, titanium, brass, and hardened steels. They excel in durable jobs. The open structure enables debris clearance. This prevents clogging and makes sure stable efficiency.
Benefits consist of longer life span, decreased media intake, and lower functional expenses. The high-density design decreases rubbing heat. It avoids thermal damage to workpieces. The media is multiple-use. It remains effective through multiple cycles. Compatibility includes magnetic completing systems. This adds convenience for different manufacturing configurations.
Operators accomplish mirror finishes or consistent matte structures. Modifications rely on process time and compound choice. The media is free of silica and hefty steels. It satisfies ecological and safety criteria. Storage space requires completely dry conditions. Wetness direct exposure can influence efficiency.
The product is packaged in sturdy containers. Standard amounts are 25kg and 50kg. Custom-made sizes are readily available. Technical support is provided for procedure optimization. Trials are suggested for details material compatibility.
(High-Density Alumina Oxide Polishing Media Straight Cutting Triangle Mass Finishing Ceramic Abrasives)
Applications of High-Density Alumina Oxide Polishing Media Straight Cutting Triangle Mass Finishing Ceramic Abrasives
High-density alumina oxide polishing media directly cutting triangular mass finishing ceramic abrasives are engineered for precision surface treatment in industrial applications. These abrasives are made from high-purity alumina oxide, guaranteeing resilience and consistent efficiency. The straight cutting triangle form supplies sharp edges, making them suitable for aggressive material removal and ending up tasks. They work properly in vibratory stemless glass, centrifugal barrels, and other mass ending up equipment.
These ceramic abrasives master deburring steel parts. Industries like vehicle and aerospace depend on them to smooth rough sides on gears, fittings, and engine parts. The high-density framework res wear, preserving intensity over extended cycles. This lowers downtime for media substitute, reducing functional costs. The alumina oxide product is chemically inert, preventing contamination of work surfaces during handling.
Electronic devices producers use these abrasives to improve delicate parts. Circuit boards, adapters, and housings require precise completing to prevent damages. The controlled reducing activity of the triangle media removes burrs without changing component dimensions. This guarantees components fulfill strict resistance requirements. The non-conductive nature of alumina oxide gets rid of threats of electrical disturbance throughout handling.
Precious jewelry and medical gadget markets benefit from the media’s capability to brighten complex styles. Surgical tools and ornamental things require scratch-free surfaces. The ceramic abrasives give uniform product removal, achieving smooth coatings without compromising information. Their compatibility with wet or completely dry procedures adds versatility across different production atmospheres.
Tooling and mold-making fields apply these abrasives to preserve precision in metal mold and mildews. The media’s hostile reducing activity successfully eliminates oxidation and residue from mold and mildew surface areas. This prolongs tool lifespan and ensures regular item high quality. The high-density composition prevents malfunction in high-impact applications, keeping performance in sturdy cycles.
These ceramic abrasives are multiple-use, offering price efficiency for large operations. Their resistance to chemicals and extreme temperature levels makes them appropriate for harsh commercial conditions. Customers report minimized processing time and improved surface top quality compared to traditional media. The straight cutting triangle design optimizes contact with workpiece surfaces, enhancing productivity across various products like steel, titanium, and porcelains.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of High-Density Alumina Oxide Polishing Media Straight Cutting Triangle Mass Finishing Ceramic Abrasives
High-density alumina oxide polishing media straight cutting triangle ceramic abrasives are used in mass finishing to smooth, deburr, and polish metal parts. These abrasives work in machines like vibratory tumblers or rotary barrels. The triangle shape helps reach tight corners and edges. The material is hard and long-lasting, making it suitable for heavy-duty applications.
What industries use these ceramic abrasives?
Industries like automotive, aerospace, and metalworking rely on these abrasives. They handle parts like gears, engine components, and surgical tools. The high-density alumina oxide works well on stainless steel, titanium, and alloys.
What makes high-density alumina oxide better than other materials?
Alumina oxide is harder than most metals. It removes material faster without breaking down quickly. This reduces replacement costs. The straight cutting edges stay sharp longer, giving consistent results.
Why is the triangle shape important?
The sharp corners reach into grooves and complex geometries. The flat sides distribute pressure evenly. This prevents over-polishing in one area. The shape also reduces media sticking to parts.
Can these abrasives damage soft materials?
Yes. They work best on hard metals. Softer materials like aluminum or brass might get scratched. Use less aggressive media for delicate surfaces. Always test on a small area first.
How long do these ceramic abrasives last?
They last longer than plastic or organic media. Heavy use might wear them down in weeks. Lighter use can extend lifespan to months. Check media size regularly—replace when pieces become too small.
These abrasives need proper machine settings. Too much speed or pressure causes premature wear. Match media size to part details. Small media suits intricate parts. Larger media handles bigger surfaces. Store unused media in dry conditions to prevent moisture absorption.
(High-Density Alumina Oxide Polishing Media Straight Cutting Triangle Mass Finishing Ceramic Abrasives)
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