Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

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Specifications of High Hardness Refractory Alumina Ceramic Disc Heating Wire Ceramic Plates With Custom Cutting And Moulding Processing Services

High firmness refractory alumina ceramic disc heating wire ceramic plates are created for requiring high-temperature settings. These plates make use of exceptional alumina ceramic material. The alumina web content goes beyond 95%. This guarantees outstanding hardness, put on resistance, and thermal stability. They operate properly at temperature levels as much as 1600 ° C. They resist chemical deterioration, oxidation, and thermal shock. These residential or commercial properties make them perfect for commercial heater, kilns, and digital parts.

Custom cutting and molding services are offered. Customers can request certain forms, dimensions, or opening patterns. Laser reducing and precision machining make sure accuracy. Resistances as limited as ± 0.1 mm are possible. Surface area finishes range from polished to textured. This fulfills diverse application needs.

Requirement disc sizes vary from 10 mm to 500 mm. Thickness choices span 1 mm to 30 mm. Density ranges in between 3.6 and 3.9 g/cm ³. Flexural stamina goes beyond 300 MPa. The dielectric toughness is over 15 kV/mm. These specs guarantee integrity in electrical insulation and mechanical load-bearing scenarios.

The ceramic plates incorporate home heating cords seamlessly. Heating elements like Kanthal or Nichrome are ingrained during manufacturing. This develops uniform warm distribution. Custom voltage and power setups are sustained. Applications consist of research laboratory tools, semiconductor production, and aerospace components.

Customized processing starts with client needs. Technical illustrations or samples are assessed. Product option and handling methods are finalized. Models are checked for performance. Bulk manufacturing complies with approval. Lead times rely on order intricacy. Rush solutions are available.

Quality control includes dimensional checks, thermal biking examinations, and electrical evaluations. Each batch is accredited for compliance. Packaging uses anti-static materials. Shock-resistant cases stop damages throughout transit.

OEM and ODM jobs rate. Style support is attended to optimal integration. Technical documents covers installment, upkeep, and safety standards.

These alumina ceramic plates are utilized in heating system linings, warmth therapy components, and sensing unit housings. They replace conventional metal elements in harsh settings. The outcome is longer service life and decreased downtime.

Custom services extend to branding. Logos, identification numbers, or tags are added using laser inscription. This supports traceability and brand name exposure.

Examples are offered for testing. Pricing scales with order volume and customization. Discount rates get long-lasting partnerships. Global delivery covers air, sea, or land products. Import documentation assistance is included.

Technical assistance addresses product selection, troubleshooting, and application optimization. Designers are available for consultations. Response times are under 24 hours.

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Applications of High Hardness Refractory Alumina Ceramic Disc Heating Wire Ceramic Plates With Custom Cutting And Moulding Processing Services

High solidity refractory alumina ceramic discs are used in many markets. These ceramic plates take care of severe temperatures. They function well in furnace. Their main work is to sustain heating cables. They maintain wires stable during high warm. This stops wires from breaking or contorting. Alumina ceramic has high thermal stability. It stands up to wear and corrosion. This makes it last longer than steel or plastic parts.

Custom-made reducing and molding services allow users get the appropriate shape. Manufacturing facilities can buy ceramic plates in certain dimensions. This fits their equipment flawlessly. Custom-made designs boost heating effectiveness. They minimize power waste. Processing services include laser cutting and precision molding. These approaches ensure tight tolerances.

These ceramic plates benefit electrical insulation. They quit current leaks in heating systems. This enhances safety and security. They are made use of in heating systems, commercial heating systems, and electronic devices. Alumina ceramic does not respond with chemicals. It works in harsh settings. This consists of steel processing and chemical plants.

High hardness means home plates remain smooth under pressure. They avoid scrapes or splits. This maintains home heating cords aligned. It makes sure even warm distribution. The material remains solid at over 1500 ° C. Conventional materials stop working at lower temperatures.

Business conserve money with these porcelains. They need less replacements. Downtime drops. Maintenance expenses remain low. Custom-made orders match one-of-a-kind job demands. Technical assistance assists with style difficulties. Teams test prototypes prior to complete manufacturing.

Industries like aerospace and automobile use these porcelains. Electronics manufacturers depend on their insulation residential or commercial properties. Medical gadgets utilize them for sterile heating. The material meets stringent security standards. It does not release hazardous bits.

Alumina ceramic discs are lightweight. They change much heavier steel components. This assists in mobile gadgets. Their longevity suits high-use equipment. They deal with quick temperature modifications. Thermal shock resistance avoids cracks.

Distributors use fast turnaround for customized orders. Examples are offered for screening. Engineers adjust styles based on feedback. Worldwide shipping makes certain quick delivery. Technical teams offer setup guides. Repairing assistance is readily available.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Hardness Refractory Alumina Ceramic Disc Heating Wire Ceramic Plates With Custom Cutting And Moulding Processing Services

High Hardness Refractory Alumina Ceramic Disc Heating Wire Ceramic Plates With Custom Cutting And Moulding Processing Services: FAQs

What materials are these ceramic plates made from?
The plates use high-purity alumina ceramic. This material ensures extreme hardness and heat resistance. It withstands harsh environments. Custom processing includes cutting and moulding to fit specific requirements.

What temperatures can these ceramic plates handle?
They operate reliably up to 1700°C. The alumina base resists thermal shock. Rapid temperature changes cause minimal stress. Performance stays stable in high-heat applications.

Can the plates be customized for unique shapes?
Yes. Custom cutting adjusts the disc size or shape. Moulding services create complex designs. Precise processing matches exact project needs.

How durable are these alumina ceramic plates?
Their hardness exceeds HRA 85-90. Wear and corrosion have little impact. Chemical exposure rarely damages them. Long-term use in abrasive conditions is possible.

Which industries use these ceramic plates?
Common applications include electronics, metallurgy, and aerospace. They insulate heating elements. Industrial machinery uses them for heat management. Custom parts suit specialized equipment.

The plates combine high-performance materials with flexible manufacturing. They solve heat-resistance challenges. Custom options adapt to technical demands.

(High Hardness Refractory Alumina Ceramic Disc Heating Wire Ceramic Plates With Custom Cutting And Moulding Processing Services)