Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(High Wear Resistance 95% Alumina Ceramic Roller)

Specifications of High Wear Resistance 95% Alumina Ceramic Roller

The High Wear Resistance 95% Alumina Ceramic Roller is constructed for durable commercial usage. It handles extreme rubbing and rough problems without wearing down rapidly. The product contains 95% alumina, giving it exceptional hardness and sturdiness. This makes it last longer than conventional steel or polymer rollers.

The roller’s high alumina material makes certain superb thermal security. It operates in temperature levels approximately 1600 ° C without splitting or shedding strength. It stands up to chemical deterioration from acids, antacid, and solvents. This makes it optimal for environments with aggressive materials.

Mechanical strength is a crucial feature. The roller endures hefty lots and high-pressure procedures. Its surface area is smooth and polished, minimizing friction throughout product transportation. This prevents damages to processed products.

Industries like steel production, glass manufacturing, and mining depend on these rollers. They do well in conveyor systems, kilns, and heaters. They change metal rollers in lots of applications. Metal rollers rust or break down faster under comparable anxiety.

The service life of 95% alumina ceramic rollers is substantially much longer. Upkeep needs are very little. Downtime for substitutes drops, increasing functional effectiveness.

Criterion sizes range from 10mm to 500mm in diameter. Customized dimensions are readily available. The rollers run in temperatures from -50 ° C to 1600 ° C. Tons ability differs by size, with larger rollers dealing with over 10 heaps.

Customized shapes and surface area structures are optional. Grooved or threaded designs boost grasp for specific tasks. The material’s reduced density cuts power usage in turning systems.

This alumina ceramic roller minimizes waste from frequent replacements. It sustains lasting production methods.

(High Wear Resistance 95% Alumina Ceramic Roller)

Applications of High Wear Resistance 95% Alumina Ceramic Roller

High wear resistance 95% alumina ceramic rollers are widely made use of in industries requiring durable and dependable parts. This material is understood for its high firmness, exceptional corrosion resistance, and capability to endure severe temperatures. These residential properties make it ideal for applications where metal or polymer rollers fall short.

In steel production, these rollers take care of hot steel slabs and coils. They withstand thermal shock and rough wear, preserving smooth procedure in high-temperature rolling mills. The ceramic surface avoids sticking or noting on steel surfaces, making certain item top quality.

Mining and mineral handling rely on these rollers for conveyor systems. They deliver rough products like ores and crushed rock without deteriorating. The alumina ceramic’s solidity reduces wear, lowering upkeep costs and downtime.

The paper market makes use of these rollers in drying and pressing stages. They endure high humidity, warm, and chemical exposure from pulp processing. Their non-reactive surface area protects against contamination, maintaining paper products clean.

Textile manufacturing gain from alumina rollers in dyeing and completing equipments. They stand up to chemicals in dyes and maintain precision under stress. This extends devices life and minimizes fabric problems.

In electronics, these rollers direct thin films and circuits during manufacturing. Their smooth, non-conductive surface protects against damage to fragile products. They also avoid static accumulation, securing sensitive parts.

Food and pharmaceutical applications use alumina rollers for their sanitary residential or commercial properties. The non-porous surface area resists bacterial growth and is very easy to clean. They satisfy strict standards for contamination-free processing.

Automotive making uses these rollers in paint and coating lines. They withstand aggressive solvents and provide consistent pressure for also surfaces. Their durability makes certain long-lasting performance in high-volume production.

These rollers likewise serve in printing equipment, where precision and put on resistance are essential. They keep registration precision and reduce ink buildup, enhancing print high quality.

High wear resistance 95% alumina ceramic rollers offer remedies throughout industries by incorporating stamina, longevity, and dependability. Their versatility to extreme environments makes them a functional option for contemporary production difficulties.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Wear Resistance 95% Alumina Ceramic Roller

High Wear Resistance 95% Alumina Ceramic Roller FAQs

What is a High Wear Resistance 95% Alumina Ceramic Roller?
This roller is made from 95% alumina ceramic. The material is known for extreme hardness. It is used in heavy-duty industrial settings. The high alumina content ensures strong resistance to wear. It works well under harsh conditions.

Why choose a 95% alumina ceramic roller for wear resistance?
Alumina ceramic has a Mohs hardness of 9. It is nearly as hard as diamond. The structure resists abrasion from particles, chemicals, or friction. This reduces surface damage. Equipment lasts longer. Downtime for replacements drops.

Can it handle high temperatures?
Yes. The roller withstands temperatures up to 1600°C. It keeps strength and shape in heat. Thermal shock resistance prevents cracks during rapid cooling or heating. This suits furnaces, kilns, or metal processing.

What industries use these rollers?
Mining, steel production, and power plants rely on them. Conveyor systems in abrasive material handling need durable rollers. Paper manufacturing uses them for drying sections. Any high-wear, high-heat environment benefits.

How is maintenance handled?
Little maintenance is needed. The surface resists sticking and corrosion. Clean it regularly to remove debris. Check for rare cracks or chips. Replacements are rare due to long service life. Installation follows standard procedures.

(High Wear Resistance 95% Alumina Ceramic Roller)