Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Ceramic Rod)

Specifications of Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Ceramic Rod

The Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Porcelain Pole is built for high-temperature commercial applications. It consists of 99% alumina, giving it solid heat resistance. This material operates in settings approximately 1800 ° C without breaking down. The ceramic framework stays stable under extreme warmth, avoiding splits or bending.

Requirement sizes range from 10mm to 100mm. Sizes vary between 500mm and 2000mm. Personalized sizes are available for certain needs. The surface area is smooth, with a roughness listed below Ra 0.2 μm. This decreases friction and put on during operation.

Mechanical strength is high. The pole handles compressive lots over 250MPa. Bending toughness exceeds 300MPa. These residential or commercial properties make sure sturdiness in heavy-use setups like kilns or furnaces. Thermal shock resistance is solid. Fast temperature level modifications trigger very little damage.

The ceramic pole withstands chemical rust. Acids, antacid, and molten steels do not weaken it. This makes it perfect for steel handling, glass production, and chemical markets. Electrical insulation residential properties are excellent. It stops present leakage in high-heat electric applications.

Installation is simple. The pole fits basic roller systems without additional alterations. Low thermal expansion keeps dimensions steady during heating. Upkeep requirements are marginal. It lasts longer than steel or composite options.

Security criteria are satisfied. The item adheres to ISO 9001 and ASTM specs. Checking includes thermal cycling, tons ability, and wear resistance checks. Efficiency consistency is guaranteed across batches.

Applications consist of conveyor systems in sintering lines, steel production, and ceramic kilns. It works as assistance rollers in high-temperature furnaces. The rod is also used in semiconductor processing equipment.

Benefits include energy efficiency. Warm retention decreases power usage in commercial heater. Operational prices drop because of fewer substitutes. Performance improves with trusted performance.

Product purity is stringent. Impurities are maintained below 1% to keep performance. Resources are sourced from certified distributors. Manufacturing utilizes advanced sintering innovation. Quality control checks happen at every phase.

Product packaging is robust. Each rod is covered in anti-abrasive material. Shipping containers prevent damage during transit. Custom packaging choices are readily available for mass orders.

Technical support is provided. Engineers help with installation and troubleshooting. Substitute components are accessible through international suppliers. Lead times are brief for typical sizes.

The item suits industries needing reputable high-temperature options. It incorporates durability, warmth resistance, and expense performance. Performance corresponds in severe problems.

(Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Ceramic Rod)

Applications of Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Ceramic Rod

Industrial refractory ceramic roller cylinders made from 99% alumina ceramic pole are crucial in high-temperature settings. These elements manage extreme warmth without shedding structural stability. Industries like steel manufacturing, glass manufacturing, and kiln procedures depend on them for constant operation under thermal tension. The alumina ceramic material guarantees resistance to temperatures approximately 1700 ° C. This makes the rollers ideal for procedures requiring extended exposure to intense warmth.

The high alumina material gives excellent thermal security. It reduces growth or warping under rapid temperature level modifications. This residential or commercial property is crucial in applications like furnace conveyor systems. Metal rollers often fall short in such conditions as a result of melting or contortion. Ceramic rollers keep exact measurements even after repeated heating cycles. This consistency enhances product top quality in production lines.

Durability is another vital advantage. Alumina ceramic stands up to chemical corrosion from molten metals, acids, or antacid. This expands the service life of the rollers compared to conventional products. Decreased substitute regularity decreases downtime and upkeep expenses. Manufacturing facilities benefit from greater operational performance and lasting savings.

These rollers are likewise made use of in cement manufacturing and ceramic sintering. Their capacity to withstand unpleasant materials makes them ideal for hefty commercial usage. The smooth surface area of alumina ceramic reduces rubbing throughout material handling. This stops damages to processed items and makes sure smooth process.

Modification choices are readily available to meet details market demands. Rollers can be generated in differing sizes, sizes, and surface appearances. This adaptability enables assimilation right into existing machinery without major adjustments. The non-reactive nature of alumina ceramic protects against contamination in sensitive procedures like semiconductor manufacturing.

Mechanical strength enhances thermal resistance. Alumina ceramic rollers support heavy tons without breaking or flexing. This dependability is critical in high-pressure settings such as metal creating or automotive component production. Put on resistance makes certain consistent performance also in harsh conditions.

Electric insulation buildings include worth in applications involving high-voltage devices. The material protects against electrical conduction, improving office safety. Industries like electronic devices or power production use this attribute to secure equipment and workers.

The mix of warm resistance, toughness, and flexibility makes 99% alumina ceramic rollers a functional choice for requiring commercial setups. Their duty in boosting productivity and reducing operational costs is well-documented throughout numerous fields.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Ceramic Rod

Industrial refractory ceramic roller cylinders made from 99% alumina ceramic rod are widely used in high-temperature applications. Below are answers to common questions about these products.

What are these rollers made of?
They are made of 99% alumina ceramic. This material is highly pure. It ensures excellent heat resistance. It also provides strong mechanical durability. The high alumina content makes these rollers reliable in extreme conditions.

How much heat can they handle?
These rollers withstand temperatures up to 1750°C continuously. They tolerate short-term peaks of 1800°C. Their structure stays stable under thermal stress. This prevents cracking or warping.

Where are these rollers typically used?
They are used in industrial kilns and furnaces. Industries like steel, glass, and ceramics rely on them. They support heavy loads in high-heat zones. They are ideal for transporting materials during firing or heat treatment.

Why choose 99% alumina over other materials?
Higher alumina content improves heat resistance. It reduces thermal expansion. This means the rollers expand less when heated. They resist chemical corrosion better. They last longer than lower-grade alumina rollers. This cuts downtime and replacement costs.

How do I maintain these rollers?
Clean them regularly to remove debris. Check for surface cracks or wear during inspections. Avoid sudden temperature changes. Gradually heat or cool them to prevent thermal shock. Proper handling extends their service life.

The details above clarify key aspects of 99% alumina ceramic rollers. They address material properties, performance limits, and best practices for use.

(Industrial Refractory Ceramic Roller Cylinder Heat Resistance 99 Alumina Ceramic Rod)