Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings)

Specifications of Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings

Wear-resistant 99% alumina ceramic racks are designed for high-performance applications requiring durability and accuracy. These shelfs are personalized to match client-provided illustrations, ensuring exact dimensions and functional attributes. The material structure includes 99% alumina (Al ₂ O FOUR), giving extraordinary hardness and resistance to abrasion. This makes the shelfs appropriate for rough environments involving hefty wear, heats, or destructive compounds.

The alumina ceramic racks show a thickness of 3.9 g/cm five and a Vickers solidity of 15-18 GPa. This ensures long-lasting architectural stability under mechanical tension. The flexural toughness ranges in between 300-400 MPa, allowing the shelfs to endure hefty lots without contortion. Thermal security is maintained up to 1600 ° C, making them perfect for high-temperature commercial procedures.

Modification is a core function. Customers submit technological illustrations specifying dimensions, opening patterns, surface area finishes, and installing requirements. Production uses innovative machining strategies like CNC grinding and laser cutting to accomplish tight tolerances, generally within ± 0.1 mm. Surface area finishes can be changed from smooth to distinctive, relying on application requirements. Optional layers, such as anti-static or anti-corrosion layers, boost efficiency in specialized atmospheres.

These racks are extensively used in industries such as mining, chemical handling, and power generation. They serve as elements in machinery, heating system fixtures, or material-handling systems. Contrasted to steel or plastic choices, alumina ceramic shelfs offer superior wear resistance, reducing substitute frequency and downtime.

Chemical inertness ensures compatibility with acids, antacid, and solvents. Electric insulation properties avoid present leakage in high-voltage settings. The non-porous framework stands up to contamination, critical in pharmaceutical or food-processing applications.

Quality control includes strenuous screening. Each set undergoes look for dimensional precision, surface flaws, and mechanical efficiency. X-ray diffraction analysis confirms product purity. Customized product packaging alternatives protect the shelfs throughout delivery. Lead times differ based on style complexity, with conventional orders finished within 2-4 weeks.

The mix of tailored layout and high-performance material ensures these racks fulfill demanding industrial needs. Customers benefit from boosted functional performance and minimized upkeep prices.

(Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings)

Applications of Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings

Wear-resistant 99% alumina ceramic shelfs tailored to match particular drawings serve vital functions throughout sectors. These racks are made from high-purity alumina ceramic. This material provides exceptional solidity, corrosion resistance, and thermal stability. These homes make it ideal for harsh settings.

In manufacturing, these shelfs take care of unpleasant materials. They are made use of in conveyor systems, kiln furnishings, and machinery elements. Their wear resistance prolongs equipment life-span. This minimizes maintenance expenses and downtime. The shelfs preserve structural integrity also under heavy tons.

Mining operations benefit from these ceramic shelfs. They withstand extreme rubbing and effect in ore processing devices. Custom-made forms guarantee specific fitment in crushers, screens, and sorting systems. Their chemical inertness stops responses with acidic or alkaline compounds. This guarantees consistent performance in corrosive setups.

The chemical industry makes use of these shelfs for taking care of aggressive chemicals. Their non-porous surface resists chemical disintegration. Customized styles suit activator vessels, pumps, and shutoffs. High-temperature security allows usage in procedures exceeding 1000 ° C.

Electronics making relies on these racks for semiconductor production. They provide electrical insulation and thermal management. Custom measurements align with cleanroom equipment specifications. Dust and particle contamination are reduced as a result of the product’s smooth surface area.

Personalization is a crucial benefit. Customers send technical illustrations. Suppliers create racks with specific tolerances and geometries. This makes sure compatibility with existing machinery. Laser reducing and accuracy molding methods accomplish intricate forms.

The shelfs are lightweight compared to steel options. This decreases power consumption in relocating parts. Their brittleness is managed through advanced design. Reinforced edges or composite layers enhance resilience.

These alumina ceramic racks are economical in time. Minimized substitute regularity offsets initial investment. Industries prioritize them for high-wear applications. Performance uniformity in extreme problems makes them indispensable.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings

What makes wear-resistant 99% alumina ceramic racks customizable?
These racks are tailored to match exact client drawings. Precise dimensions, hole patterns, surface finishes, or groove designs are achievable. Advanced manufacturing ensures tight tolerances. Every detail follows the provided specifications.

Why choose 99% alumina ceramic for wear resistance?
Alumina ceramic offers extreme hardness. It withstands abrasion, high temperatures, and chemical exposure. The 99% purity grade boosts performance. It lasts longer than metals or plastics in harsh conditions. Friction stays low, reducing energy loss.

What specifications can be adjusted during customization?
Thickness, length, width, and shape are flexible. Load-bearing capacity aligns with application needs. Surface textures range from smooth to rough. Mounting features like slots or holes are added. Material density remains consistent for reliability.

How does this ceramic compare to stainless steel or polymer racks?
Alumina ceramic resists corrosion better than steel. It handles higher temperatures without degrading. Polymers wear faster under friction. Ceramic racks reduce replacement costs. They perform well in acidic or alkaline settings.

What maintenance do these ceramic racks require?
Minimal upkeep is needed. Regular cleaning removes debris. Avoid abrasive tools to prevent surface scratches. Inspect for chips or cracks periodically. Proper handling ensures long-term functionality. Storage in dry environments prevents moisture damage.

(Wear-resistant 99% Alumina Ceramic Rack Customized According to Drawings)