Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Wear Resistant 99 Alumina Ceramic Rod Alumina Ceramic Plunger)

Specifications of Wear Resistant 99 Alumina Ceramic Rod Alumina Ceramic Plunger

The Wear Resistant 99 Alumina Porcelain Rod and Alumina Ceramic Plunger are crafted for extreme longevity and performance sought after environments. The alumina web content reaches 99%, ensuring greater thickness and purity compared to common ceramic materials. This leads to phenomenal solidity and resistance to abrasion, making these elements ideal for applications entailing friction, impact, or continual wear.

The ceramic rod and plunger exhibit a Vickers solidity of over 1600 HV, dramatically outperforming steels and polymers in rough settings. Their mechanical toughness stays secure under high stress, with compressive stamina exceeding 2500 MPa. This permits reputable operation in heavy-load scenarios like industrial equipment or hydraulic systems.

Thermal stability is a crucial benefit. The products withstand temperature levels as much as 1600 ° C without losing architectural honesty. Thermal development is very little, lowering the risk of splitting or contortion throughout quick temperature modifications. This makes them ideal for high-heat environments such as heating systems or thermal processing equipment.

Chemical resistance is an additional important function. The alumina ceramic material stands up to deterioration from acids, alkalis, and organic solvents. It maintains performance in chemically aggressive settings like chemical pumps or reactors. The non-porous surface stops contamination, making sure pureness in applications like pharmaceutical or food handling.

Surface area coating and dimensional precision are snugly managed. The rod and plunger feature a smooth surface with roughness listed below Ra 0.2 μm, reducing friction and wear on mating parts. Precision machining makes certain tolerances within ± 0.5 mm, ensuring consistent fit and feature in settings up.

These components are commonly utilized in markets such as mining, oil and gas, and production. Common applications consist of pump bettors, valve parts, and accuracy guides. Modification choices consist of tailored dimensions, surface area finishings, and threading to fulfill specific devices needs.

The alumina ceramic pole and bettor are available in typical sizes from 5mm to 100mm, with lengths approximately 500mm. Custom sizes and shapes can be generated based on technical specifications.

(Wear Resistant 99 Alumina Ceramic Rod Alumina Ceramic Plunger)

Applications of Wear Resistant 99 Alumina Ceramic Rod Alumina Ceramic Plunger

Wear-resistant 99 alumina ceramic rods and alumina ceramic bettors are extensively made use of in industrial settings. Their high solidity and phenomenal wear resistance make them perfect for extreme environments. These elements take care of heavy friction, severe temperature levels, and corrosive chemicals without losing efficiency.

Mining devices counts on alumina ceramic poles and bettors. They are set up in machinery like crushers and grinding mills. These components sustain constant impact and abrasion from rocks and minerals. Their resilience reduces downtime and maintenance prices.

In chemical processing, alumina ceramic plungers are critical. They work in pumps and valves dealing with aggressive acids or antacid. The product’s deterioration resistance guarantees lasting integrity. Leakages or failures are decreased, improving safety and security and performance.

Production markets make use of alumina ceramic rods in precision tools. High-purity alumina (99%) supplies security under high stress and anxiety. This is essential for reducing, shaping, or pressing metal or composite materials. The rods preserve dimensional accuracy gradually, guaranteeing consistent item top quality.

Power generation systems take advantage of these ceramics. Alumina ceramic plungers work in hydraulic systems and fuel injectors. They withstand high-pressure conditions and thermal shocks. Electric insulation homes stop brief circuits, boosting system safety and security.

The automobile industry utilizes alumina ceramic poles in engine elements. They reduce wear partly exposed to high-speed activity or rubbing. This extends the lifespan of essential systems while reducing replacement frequency.

Alumina ceramic bettors prevail in medical gadgets. Their biocompatibility and sterilizability match applications like dental tools or surgical pumps. Smooth surface areas prevent contamination, conference stringent health standards.

These ceramics are economical despite higher initial expenses. Lowered wear indicates less replacements and less functional disruption. Industries prioritize them for lasting financial savings and integrity.

Personalized sizes and shapes are readily available for specialized requirements. Manufacturers customize alumina ceramic rods and bettors to fit distinct equipment or procedures. This versatility sustains varied industrial difficulties.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

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T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Wear Resistant 99 Alumina Ceramic Rod Alumina Ceramic Plunger

What is the alumina content in these ceramic rods and plungers? The alumina content is 99%. High purity alumina ensures maximum hardness and wear resistance. This makes the parts suitable for heavy-use environments. The remaining 1% consists of trace elements aiding sintering and structural stability.

How much heat can these alumina products handle? They withstand temperatures up to 1600°C. Thermal stability prevents cracking or deformation under extreme heat. This suits applications like high-temperature machinery or furnaces. The material retains strength even during rapid temperature shifts.

Why choose alumina ceramic over metal plungers or rods? Alumina ceramic outperforms metals in hardness and wear resistance. It reduces friction during operation. Corrosion resistance eliminates rusting in wet or chemical-heavy settings. These features extend service life compared to metal alternatives.

Do these parts need special maintenance? Minimal maintenance is required. Alumina’s non-reactive surface resists buildup of debris or chemicals. Occasional cleaning with water or mild solvents keeps performance optimal. No lubrication or protective coatings are needed.

Can these rods and plungers be customized? Yes. Sizes, shapes, and surface finishes are adjustable based on machinery requirements. Custom designs for industrial pumps, valves, or precision tools are common. Technical specifications like diameter or tolerance are tailored to user needs.

(Wear Resistant 99 Alumina Ceramic Rod Alumina Ceramic Plunger)