Introduction of Boron Carbide Ceramics

Boron carbide ceramics is an inorganic, non-metallic material with carbon and boron as its main components, and its chemical formula is B4C. Since its discovery in the early 20th century, this material has attracted a great deal of attention because of its unique physical and chemical properties. Boron carbide ceramics have an extremely high hardness, second only to diamond and cubic boron nitride, which makes it important in the field of wear-resistant materials. It also exhibits excellent corrosion resistance, high-temperature stability and low-density properties, attributes that make it ideal for the manufacture of bullet-proof vests, nozzles, bearings and other mechanical components that require high wear resistance. Boron carbide ceramics can also be prepared in a variety of shapes and sizes through different processes to meet the needs of different industries.

Characteristics of Boron Carbide Ceramics

Boron carbide ceramics are known for their excellent performance characteristics, starting with their ultra-high hardness and strength, which makes them resistant to severe abrasion and scratching, making them ideal for use in cutting tools and abrasives. Secondly, the material possesses excellent chemical stability and is less likely to react with chemicals such as acids and alkalis, even in extreme environments, making it widely used in certain key components in the chemical industry. In addition, the superior thermal stability of boron carbide ceramics and their ability to maintain structural and property stability at extremely high temperatures makes them one of the key materials in the aerospace and nuclear industries. Finally, it is worth mentioning its lightweight properties, which, due to its low density, make boron carbide ceramics an ideal option for application scenarios that require light weight but high strength. Together, these characteristics give boron carbide ceramics a wide range of applications.

(High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer)

Specification of High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer

High Purity 99.5% Boron Carbide Disc Personalized Dimension Hot Pushed B4C Ceramic Wafer is a customized ceramic part created for demanding commercial applications. It consists of 99.5% boron carbide, making certain exceptional chemical security and mechanical performance. The product is produced making use of innovative hot-pressing modern technology, which enhances density and structural stability. This method removes porosity, causing an uniform microstructure perfect for high-stress settings.

The disc is readily available in personalized sizes and thicknesses to satisfy details task demands. Requirement sizes range from 10mm to 500mm in size, with thickness alternatives in between 1mm and 50mm. Resistances are tightly regulated, with diameter accuracy within ± 0.5 mm and thickness precision of ± 0.1 mm. Surface coatings can be readjusted from rough machined to brightened, relying on application requirements.

Boron carbide (B4C) is understood for extreme firmness, ranking 3rd after ruby and cubic boron nitride. This residential property makes the disc very resistant to abrasion and wear. It keeps stability at temperature levels as much as 2200 ° C in inert atmospheres, appropriate for high-temperature processes. The product additionally displays excellent neutron absorption, making it useful in nuclear applications.

The disc operates successfully in destructive atmospheres due to boron carbide’s resistance to acids and antacids. It is chemically inert to most responsive substances, making certain long-lasting toughness. Electric insulation homes enable its usage in electronic elements revealed to severe problems.

Applications cover several sectors. In aerospace, it works as protective securing for equipment. In defense, it is made use of in armor systems due to its light-weight yet ballistic-resistant nature. Industrial setups utilize it for sandblasting nozzles, cutting devices, and wear-resistant parts. The nuclear field employs it in control poles and radiation securing parts.

Customization encompasses additional functions like drilled holes, grooves, or coatings. Post-processing solutions consist of metallization for brazing or bonding with other materials. Quality assurance entails strenuous testing, consisting of density checks, firmness dimensions, and X-ray diffraction analysis. Each set is certified to fulfill international requirements for structure and efficiency.

The product is packaged firmly to prevent damages during transportation. Vacuum-sealed products and shock-absorbent padding make sure secure distribution. Preparations differ based upon order specifications, with conventional sizes typically shipped within 10-15 company days.

(High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer)

Applications of High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer

High purity 99.5% boron carbide discs are innovative ceramic elements developed for requiring commercial applications. These discs are used hot-pressed boron carbide (B4C), a product recognized for severe firmness, use resistance, and thermal security. The manufacturing procedure makes sure very little porosity and uniform thickness, making them excellent for high-stress environments. Custom-made sizing allows these discs to fulfill specific specs, fitting flawlessly right into specialized tools.

Boron carbide’s extraordinary buildings make it useful in multiple markets. In aerospace and defense, these discs serve as lightweight shield parts, using premium defense against projectiles and abrasion. Their high neutron absorption ability is essential in nuclear reactors, where they function as control rods or shielding materials. The chemical market utilizes boron carbide discs in severe atmospheres, such as sandblasting nozzles or pump seals, as a result of their resistance to corrosive substances.

The capability to tailor disc measurements enhances their versatility. Producers can produce sizes from a couple of millimeters to over 500 millimeters, with densities adjusted to match details demands. This adaptability guarantees compatibility with tools varying from precision tools to large-scale machinery. The hot-pressing strategy assurances architectural stability, also in complex shapes or tight resistances.

In the electronics field, boron carbide wafers are employed as substrates for high-temperature semiconductor tools. Their thermal conductivity and electric insulation residential or commercial properties enhance tool efficiency under severe conditions. The product’s reduced density also benefits applications where weight decrease is essential, such as aerospace elements or robotics.

Durability is a crucial benefit. Boron carbide discs preserve functionality in temperature levels going beyond 1,500 ° C, outshining many traditional ceramics. This thermal strength, integrated with resistance to oxidation, extends service life in heating systems, generators, and other high-heat systems. Wear-resistant components like reducing tools or bearing components benefit from the product’s firmness, decreasing substitute frequency and downtime.

Custom-made boron carbide discs are engineered for dependability. Quality assurance procedures make certain each set satisfies rigorous criteria for pureness, thickness, and mechanical efficiency. Industries calling for accuracy and long life progressively take on these porcelains to maximize operations and lower upkeep prices.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

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Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer

High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer FAQs

What industries use boron carbide discs?
Boron carbide discs work in defense, nuclear energy, aerospace. They handle armor systems, neutron absorbers, cutting tools. The material resists high heat, wear, corrosion. It suits extreme environments needing durability.

Can sizes be customized?
Yes. Manufacturers adjust diameter, thickness. Custom shapes meet specific needs. Hot-pressing ensures density, strength. Precise machining follows. Clients share requirements. Production adapts.

Why choose 99.5% purity?
Higher purity improves performance. It boosts hardness, thermal stability. Contaminants reduce under 0.5%. This extends lifespan in harsh conditions. Applications demand reliability.

How does boron carbide compare to alumina or silicon carbide?
Boron carbide is harder. It ranks third after diamond, cubic boron nitride. It is lighter than metals. It resists acids, alkalis better than many ceramics. It costs more. Performance justifies price in critical uses.

Any handling precautions?
Boron carbide is brittle. Avoid impacts, uneven pressure. Use protective packaging. Handle with care during installation. Clean surfaces prevent contamination. Follow safety guidelines for machining.

(High Purity 99.5% Boron Carbide Disc Customized Size Hot Pressed B4C Ceramic Wafer)