Overview of Boron Nitride Ceramic

Boron Nitride (BN) ceramic is a unique material renowned for its exceptional properties, making it highly valuable in various industrial applications. It exists in multiple forms, primarily hexagonal boron nitride (h-BN), cubic boron nitride (c-BN), and wurtzite boron nitride (w-BN). Hexagonal BN, the most common form, is often compared to graphite due to its lubricious and thermally conductive yet electrically insulating nature. Boron Nitride ceramics are synthesized under high temperatures and pressures, offering a rare combination of properties not found in many other materials.

Features of Boron Nitride Ceramic

Thermal Conductivity: Excellent thermal conductivity, especially in the hexagonal form, allowing efficient heat dissipation.

Electrical Insulation: Outstanding electrical insulation properties make it ideal for electrical applications requiring thermal management.

Chemical Stability: Highly resistant to chemical attacks, including strong acids and bases, ensuring durability in harsh environments.

Thermal Shock Resistance: Superior resistance to thermal shock, enabling it to withstand rapid temperature changes without cracking.

Mechanical Strength: Good mechanical strength at both room and elevated temperatures, although this can vary with the form of BN.

Lubricity: Self-lubricating property due to its layered structure, which reduces friction and wear in moving parts.

Non-Toxic: Safe to use in various settings, including medical and food processing industries, due to its non-toxic nature.

High-Temperature Performance: Maintains stability at extremely high temperatures, exceeding 1000°C in inert atmospheres, making it suitable for refractory applications.

(3X Machinable Boron Nitride Ceramic Disc Structure Ceramic Application Welding Cutting Punching Bending Moulding Ball Mill Usage)

Specification of 3X Machinable Boron Nitride Ceramic Disc Structure Ceramic Application Welding Cutting Punching Bending Moulding Ball Mill Usage

The 3X Machinable Boron Nitride Ceramic Disc is a high-performance material made for demanding industrial applications. It incorporates remarkable thermal security with mechanical strength, making it suitable for procedures like welding, cutting, boxing, bending, and moulding. The ceramic framework includes a layered composition that permits simple machining without endangering resilience. This enables exact modification to fit particular tooling or devices demands.

The disc runs efficiently in severe temperature levels, managing as much as 1000 ° C in inert atmospheres and 800 ° C in oxidizing environments. Its reduced thermal growth decreases warping or fracturing under quick temperature modifications. The product withstands chemical corrosion from molten steels, acids, and alkalis, guaranteeing longevity in extreme conditions. Electric insulation residential or commercial properties protect against brief circuits or energy loss in high-voltage setups.

In welding and reducing applications, the disc works as a trustworthy obstacle versus warm transfer, securing adjacent components. Its smooth surface area reduces rubbing during metal creating processes like punching and flexing, enhancing accuracy and device life. For moulding operations, the ceramic’s non-stick residential or commercial properties protect against material attachment, simplifying cleaning and maintenance.

The product is compatible with sphere mill systems, where it serves as grinding media or cellular lining. Its wear resistance lessens particle contamination, critical for generating high-purity powders in sectors such as aerospace or electronics. The machinable nature enables individuals to improve the disc as needed, lowering downtime for replacements.

Available in standard sizes ranging from 50mm to 300mm, thicknesses vary between 5mm and 25mm. Custom dimensions are attainable with conventional machining tools. The ceramic preserves dimensional stability under lots, crucial for repeated commercial usage. It is compatible with typical coolants and lubricants, simplifying combination into existing operations.

This boron nitride ceramic disc fulfills global safety and security and high quality requirements. It is free from hazardous materials like asbestos or heavy metals. Users gain from minimized operational costs because of the product’s prolonged life span and marginal upkeep demands. Its flexibility throughout numerous procedures makes it an affordable option for workshops, shops, and producing facilities.

(3X Machinable Boron Nitride Ceramic Disc Structure Ceramic Application Welding Cutting Punching Bending Moulding Ball Mill Usage)

Applications of 3X Machinable Boron Nitride Ceramic Disc Structure Ceramic Application Welding Cutting Punching Bending Moulding Ball Mill Usage

3X machinable boron nitride ceramic discs are sophisticated materials developed for high-performance industrial applications. These ceramic frameworks master extreme environments because of their unique residential properties. They integrate high thermal conductivity with reduced thermal growth. This makes them ideal for welding and cutting operations. The product stands up to temperatures over 1000 ° C without degrading. It stands up to thermal shock, making sure security during rapid home heating or air conditioning. This dependability minimizes tools damage in welding configurations.

The discs are mechanically solid and wear-resistant. They handle hefty lots in boxing and flexing processes. Their durability expands device life in metal-forming applications. This lowers upkeep expenses for equipment. The smooth surface area finish of the ceramic prevents material bond. This is crucial for precision moulding jobs. It guarantees tidy separation from moulds without deposit.

3X boron nitride porcelains are chemically inert. They stand up to reactions with molten metals, acids, and antacid. This makes them appropriate for factories and chemical handling. The material’s non-reactive nature protects against contamination. This is essential for generating high-purity components.

In round mill systems, these ceramics act as grinding media. Their hardness lessens wear during fragment dimension decrease. This keeps constant milling efficiency over time. They are light-weight compared to steel choices. This lowers energy intake throughout operation.

Machinability is an essential advantage. The ceramic can be formed into complicated geometries making use of basic tools. This streamlines manufacturing of custom-made components. No specific equipment is needed. The product maintains its buildings after machining. This makes sure performance suits layout requirements.

Industries making use of these discs consist of aerospace, automobile, and electronic devices. They improve process performance in high-temperature heating systems and metal construction. Their flexibility supports varied applications without jeopardizing quality. Cost savings originated from minimized downtime and longer service periods.

The ceramic’s electric insulation properties add value in electronic applications. It prevents brief circuits in high-voltage settings. Warm dissipation capacities safeguard sensitive parts. This dual functionality improves gadget dependability.

3X boron nitride ceramic discs provide a balance of toughness, thermal administration, and adaptability. They resolve obstacles in severe industrial settings. Their use enhances manufacturing process throughout several markets.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 3X Machinable Boron Nitride Ceramic Disc Structure Ceramic Application Welding Cutting Punching Bending Moulding Ball Mill Usage

What is 3X machinable boron nitride ceramic?
3X machinable boron nitride ceramic is a high-performance material. It combines hexagonal boron nitride with binding agents. This creates a layered structure. The layers allow easy machining using standard tools. It retains thermal stability and electrical insulation.

Where is this ceramic used?
It suits applications needing heat resistance and precision. Common uses include welding fixtures, cutting tools, and punching molds. It works for bending and molding processes. It handles high temperatures without warping. It is ideal for ball mill components.

Why does it handle high temperatures?
The ceramic withstands temperatures up to 900°C in air. In inert environments, it tolerates over 2000°C. Boron nitride resists thermal shock. It cools or heats rapidly without cracking. This makes it reliable for repeated thermal cycles.

How is it machined?
No specialized tools are needed. It can be cut, drilled, or shaped with carbide or diamond-tipped tools. The layered structure prevents chipping. Tight tolerances are achievable. Surface finishes stay smooth after machining.

Why use it in ball mills?
Ball mills grind materials aggressively. The ceramic’s wear resistance extends equipment life. It avoids contaminating processed materials. Low friction reduces energy use. It maintains shape under heavy loads.

Does it react with metals or chemicals?
It is chemically inert. Molten metals like aluminum or steel do not stick to it. Acids or alkalis cause minimal corrosion. This ensures durability in harsh industrial environments.

Is it electrically insulating?
Yes. It blocks electricity even at high temperatures. This prevents short circuits in electronic components. It is safer for applications involving electrical currents.

What sizes are available?
Discs come in diameters from 10mm to 500mm. Thickness ranges from 1mm to 50mm. Custom sizes are producible. Machining flexibility allows tailored solutions.

How does it compare to alumina or zirconia?
It machines easier than alumina or zirconia. Thermal conductivity is higher. It resists thermal shock better. Wear rates are lower. Costs are higher, but performance justifies it for critical tasks.

How to maintain it?
Clean with non-abrasive methods. Avoid sudden temperature changes. Inspect for surface damage regularly. Proper handling prevents premature wear. Storage in dry conditions avoids moisture absorption.

(3X Machinable Boron Nitride Ceramic Disc Structure Ceramic Application Welding Cutting Punching Bending Moulding Ball Mill Usage)