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Description
Overview of Boron Nitride Ceramic
Boron Nitride (BN) ceramic is a unique material renowned for its exceptional properties, making it highly valuable in various industrial applications. It exists in multiple forms, primarily hexagonal boron nitride (h-BN), cubic boron nitride (c-BN), and wurtzite boron nitride (w-BN). Hexagonal BN, the most common form, is often compared to graphite due to its lubricious and thermally conductive yet electrically insulating nature. Boron Nitride ceramics are synthesized under high temperatures and pressures, offering a rare combination of properties not found in many other materials.
Features of Boron Nitride Ceramic
Thermal Conductivity: Excellent thermal conductivity, especially in the hexagonal form, allowing efficient heat dissipation.
Electrical Insulation: Outstanding electrical insulation properties make it ideal for electrical applications requiring thermal management.
Chemical Stability: Highly resistant to chemical attacks, including strong acids and bases, ensuring durability in harsh environments.
Thermal Shock Resistance: Superior resistance to thermal shock, enabling it to withstand rapid temperature changes without cracking.
Mechanical Strength: Good mechanical strength at both room and elevated temperatures, although this can vary with the form of BN.
Lubricity: Self-lubricating property due to its layered structure, which reduces friction and wear in moving parts.
Non-Toxic: Safe to use in various settings, including medical and food processing industries, due to its non-toxic nature.
High-Temperature Performance: Maintains stability at extremely high temperatures, exceeding 1000°C in inert atmospheres, making it suitable for refractory applications.
(Good Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert)
Specification of Good Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert
The Good Quality Cubic Boron Nitride Blade (CBN) is a solid ceramic blade built for high-performance machining. It includes a difficult outer ring made from cubic boron nitride, a material understood for exceptional hardness. This blade is developed for CNC milling of roll brake drums, brake blades, and various other hard metal parts. It works with CNC devices to reduce exactly, guaranteeing smooth surfaces.
The blade utilizes a carbide insert at its core. This insert reinforces the structure. It withstands wear even under heavy usage. The ceramic external ring includes warm resistance. It manages heats throughout reducing without losing intensity. This combination lowers the requirement for constant replacements.
Traditional blades made of carbide or steel put on down faster. They call for even more downtime for adjustments. The CBN blade lasts longer. It keeps side sharpness over expanded durations. This conserves time and reduces prices.
The blade matches heavy-duty commercial applications. It reduces hardened steels, cast iron, and alloys effectively. Its style reduces resonance throughout operation. This enhances precision in milling jobs.
The carbide insert is changeable. Users can switch it without disposing of the whole blade. This function prolongs the tool’s life-span further. It additionally sustains environmentally friendly practices by decreasing waste.
Custom-made sizes and configurations are readily available. The blade fits different CNC makers. It adjusts to different machining arrangements. Technical support is attended to installation and maintenance.
This product is ideal for automotive and aerospace sectors. It meets needs for precision in brake drum milling. It additionally works for general metalworking jobs. The blade’s durability ensures consistent efficiency.
Noise levels throughout reducing are lower contrasted to common blades. This boosts work environment conditions. Operators experience less fatigue over lengthy changes.
The blade’s style protects against material breaking. It provides clean cuts whenever. This decreases post-processing work. Completed parts meet premium requirements.
Normal maintenance is simple. Cleaning the blade after use maintains it in optimum problem. Storage standards are included to prevent damages.
This CBN blade is a trustworthy choice for specialists looking for efficiency. It integrates sophisticated products with useful style. It resolves usual obstacles in steel machining.
(Good Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert)
Applications of Good Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert
Good quality cubic boron nitride (CBN) blades are solid ceramic blades made for requiring industrial applications. These blades include a hard external ring constructed from CBN, a super-abrasive material understood for remarkable hardness and heat resistance. They excel in accuracy machining tasks, particularly in CNC operations for processing hard materials like hardened steel, cast iron, and high-temperature alloys. Their toughness makes sure longer tool life contrasted to standard carbide blades, decreasing downtime and substitute costs.
CBN blades are commonly used in machining brake drums and rotors in the auto industry. Their capability to maintain sharp edges under high-pressure problems permits smooth, precise cuts on uneven or solidified surfaces. This causes enhanced surface finishes and tighter tolerances, crucial for elements needing reliable performance under tension.
In CNC milling applications, these blades take care of complicated geometries with ease. They are perfect for contouring, slotting, and ending up procedures on heavy-duty parts like engine blocks or aerospace components. The ceramic structure stands up to wear even at raised temperature levels, protecting against side chipping during prolonged use.
The carbide insert layout enhances versatility, allowing these blades to tackle both ferrous and non-ferrous products. This makes them suitable for industries varying from metalworking to timber handling. Their rigid building and construction lessens vibration, guaranteeing consistent accuracy in high-speed machining atmospheres.
For roll and drum machining, CBN blades use unmatched performance. They cut through hardened surface areas quickly, lowering cycle times while keeping dimensional stability. This is vital for large production runs where accuracy and rate directly impact productivity.
Heat dissipation is another vital benefit. The ceramic base and CBN finishing collaborate to spread thermal energy, protecting against workpiece deformation. Operators accomplish cleaner cuts with very little burring, decreasing the need for secondary completing steps.
These blades are compatible with basic CNC devices, calling for no specialized setups. Their robust style handles heavy feeds and aggressive cutting parameters without compromising efficiency. Producers benefit from decreased device modifications, lower power consumption, and greater result rates.
CBN blades are a cost-effective service for markets prioritizing accuracy, performance, and long-term dependability. Their flexibility throughout products and applications makes them crucial for modern machining process.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of Good Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert
What is the Cubic Boron Nitride Blade made of? The blade combines cubic boron nitride (CBN) with a solid ceramic base and a hard outer ring. CBN is one of the hardest materials available. It stays sharp under high heat and pressure. The ceramic base adds strength. The outer ring protects against wear. This mix ensures long-lasting performance in tough jobs.
How durable is this blade compared to regular carbide blades? The CBN blade lasts much longer. Carbide blades wear down faster during heavy cutting. CBN resists heat better. It keeps its edge even when cutting hard metals like cast iron or steel. Users report up to 10 times longer life. This reduces downtime for blade changes.
What materials can this blade cut effectively? It works best on hard metals. Examples include brake drums, rolls, and CNC-machined parts. It handles cast iron, hardened steel, and alloy surfaces smoothly. Avoid using it on soft materials like aluminum. The blade’s design focuses on heavy-duty tasks.
How should the blade be maintained for maximum lifespan? Clean it after each use. Remove metal chips or dust. Store it in a dry place to prevent rust. Check the blade for damage before use. Use the right coolant to reduce friction. Proper setup on the machine matters. Avoid forcing the blade through materials.
Why choose this blade over other milling blades? It offers higher precision and a smoother finish. The CBN edge cuts cleaner than carbide. It produces less heat during operation. This protects the workpiece from warping. The blade’s design reduces vibration. This improves safety and accuracy. Factories and workshops save money over time due to fewer replacements.
(Good Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert)
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