Overview of Boron Nitride Ceramic

Boron Nitride (BN) ceramic is a unique material renowned for its exceptional properties, making it highly valuable in various industrial applications. It exists in multiple forms, primarily hexagonal boron nitride (h-BN), cubic boron nitride (c-BN), and wurtzite boron nitride (w-BN). Hexagonal BN, the most common form, is often compared to graphite due to its lubricious and thermally conductive yet electrically insulating nature. Boron Nitride ceramics are synthesized under high temperatures and pressures, offering a rare combination of properties not found in many other materials.

Features of Boron Nitride Ceramic

Thermal Conductivity: Excellent thermal conductivity, especially in the hexagonal form, allowing efficient heat dissipation.

Electrical Insulation: Outstanding electrical insulation properties make it ideal for electrical applications requiring thermal management.

Chemical Stability: Highly resistant to chemical attacks, including strong acids and bases, ensuring durability in harsh environments.

Thermal Shock Resistance: Superior resistance to thermal shock, enabling it to withstand rapid temperature changes without cracking.

Mechanical Strength: Good mechanical strength at both room and elevated temperatures, although this can vary with the form of BN.

Lubricity: Self-lubricating property due to its layered structure, which reduces friction and wear in moving parts.

Non-Toxic: Safe to use in various settings, including medical and food processing industries, due to its non-toxic nature.

High-Temperature Performance: Maintains stability at extremely high temperatures, exceeding 1000°C in inert atmospheres, making it suitable for refractory applications.

(High Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert)

Specification of High Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert

High Quality Cubic Boron Nitride Blade (CBN Strong Ceramic Blade) is made for accuracy machining applications. The blade includes a difficult external ring made from cubic boron nitride, a material known for extreme hardness and thermal security. This ensures lasting performance in high-temperature settings. The strong ceramic framework provides premium wear resistance compared to traditional carbide devices. It maintains sharpness even under heavy loads, reducing the demand for constant substitutes.

The blade works with CNC roll brake drum milling equipments. It provides smooth, exact cuts on tough materials like cast iron, hardened steel, and alloy elements. The carbide insert at the core boosts structural integrity. It protects against cracking throughout high-speed procedures. The mix of CBN and ceramic layers optimizes warm dissipation. This decreases thermal contortion, guaranteeing regular outcomes over expanded usage.

Standard measurements include a size range of 100-500 mm and thickness alternatives from 2-10 mm. Customized sizes are available for specialized requirements. The blade operates properly at speeds up to 3,500 RPM. It stands up to temperature levels going beyond 1,200 ° C without losing edge intensity. This makes it ideal for sturdy industrial tasks in automobile, aerospace, and equipment manufacturing.

Users take advantage of lowered machining time. The blade’s reliable product elimination price lowers production costs. Surface surface top quality meets ISO P-class requirements, getting rid of additional brightening actions. Its well balanced design reduces vibration, improving driver safety and security and device long life. Compatibility with coolant systems further expands device life.

The CBN blade surpasses standard abrasives in precision and sturdiness. It is suitable for crushing brake drums, flywheels, and various other high-wear parts. The absence of binder materials in the ceramic framework stops premature wear. This makes certain consistent reducing performance throughout the entire blade surface.

Upkeep is straightforward. Regular cleaning and evaluation for micro-cracks are recommended. Storage space in completely dry problems avoids oxidation. The blade’s non-reactive properties make it resistant to chemical corrosion. Industrial users report a 40-60% rise in productivity compared to conventional carbide blades. First financial investment expenses are balanced out by lasting cost savings from decreased downtime and device substitute.

(High Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert)

Applications of High Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert

Top Quality Cubic Boron Nitride (CBN) blades are sophisticated cutting devices developed for accuracy machining in demanding commercial applications. These strong ceramic blades include a hard outer ring, making them excellent for CNC procedures like roll machining, brake drum milling, and processing carbide inserts. Their distinct composition combines severe solidity with thermal stability, making sure consistent performance under high-stress conditions.

In automobile manufacturing, CBN blades excel in machining brake drums and blades. The material’s resistance to wear reduces device changes, increasing production efficiency. The blades keep sharp edges even during prolonged usage, supplying smooth coatings on solidified steel elements. This reliability is vital for fulfilling strict automotive top quality criteria.

Aerospace sectors gain from CBN blades for grating turbine parts and engine parts. The blades take care of high-temperature alloys without decreasing honesty, minimizing material contortion. Their precision guarantees tight tolerances needed for airplane safety and security systems. This lowers waste and rework, lowering total expenses.

Hefty machinery sectors utilize these blades for shaping huge rolls and shafts. The difficult outer ring resists damaging during heavy cuts, prolonging tool life in abrasive environments. Operators accomplish faster machining speeds compared to standard carbide devices, cutting downtime. The blades’ durability makes them appropriate for continuous operation in steel mills or mining tools production.

General making applications consist of machining carbide inserts for reducing devices. CBN blades create tidy edges on ultra-hard materials, boosting insert performance in metalworking. The constant outcomes lower tool failure prices, enhancing end-product integrity.

CBN blades surpass typical carbide devices in life expectancy and performance. They create less heat throughout cutting, preserving work surface high quality. Their capability to maintain intensity minimizes power usage, straightening with sustainable manufacturing goals. Industries adopting these blades see decreased tooling prices and higher result prices.

The style supports compatibility with common CNC makers, needing very little setup changes. Operators take advantage of streamlined operations while keeping high precision. This flexibility makes CBN blades a functional upgrade for workshops aiming to modernize without major tools overhauls.

By incorporating solidity, warmth resistance, and long life, high-grade CBN blades attend to difficulties in precision machining. They fulfill the demands of sectors focusing on precision, performance, and cost-effectiveness in high-volume production environments.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert

What is a CBN blade? Cubic Boron Nitride is a man-made material. It is almost as hard as diamond. The blade has a CBN edge bonded to a steel core. This makes it sharp and tough. It cuts better than regular carbide blades.

Where is this blade used? It works for machining hard materials. Examples include cast iron, hardened steel, and alloys. Common applications are brake drums, engine parts, and industrial tools. It is used in automotive repair and aerospace manufacturing.

Why choose CBN over carbide blades? CBN stays sharp longer. It handles high heat without wearing down. This reduces the need for frequent replacements. It makes precise cuts on tough materials. This improves efficiency in heavy-duty tasks.

How long does the blade last? It lasts three to five times longer than carbide blades. The exact lifespan depends on the material being cut. Proper cooling and correct speed settings help. Avoid using it on soft metals like aluminum.

Does it fit standard CNC machines? Yes. It works with most CNC milling and lathe systems. Check the machine’s specifications for size and mounting requirements. The blade comes in common industrial sizes. Compatibility is confirmed before purchase.

(High Quality Cubic Boron Nitride Blade CBN Solid Ceramic Blade Hard Outer Ring CNC Roll Brake Drum Milling Blade Carbide Insert)