Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(1kg 2kg 3kg 4kg Graphite Crucible Quartz Ceramic Set for Induction Furnace)

Specifications of 1kg 2kg 3kg 4kg Graphite Crucible Quartz Ceramic Set for Induction Furnace

This graphite crucible quartz ceramic set is developed for induction heater use. The collection consists of 4 crucibles with capabilities of 1kg, 2kg, 3kg, and 4kg. Each crucible is made from a blend of high-purity graphite, quartz, and ceramic. The products make sure longevity under extreme heat. The crucibles manage temperature levels in between 1800 ° C and 2000 ° C. They withstand thermal shock, making them ideal for fast home heating and cooling down cycles. The style avoids breaking or buckling throughout repeated usage.

All crucibles include a smooth internal surface area. This decreases product sticking and simplifies cleaning. The outer layer is strengthened with quartz ceramic. This adds structural strength and improves warmth distribution. The common wall surface thickness is 20mm. This equilibriums warm retention and energy effectiveness. The 1kg crucible has an internal diameter of 60mm and an elevation of 100mm. The 2kg variation steps 80mm in internal size and 120mm in elevation. The 3kg crucible increases to 100mm in size and 140mm in height. The 4kg model reaches 120mm in size and 160mm in elevation. All systems have a consistent external size, 40mm bigger than the inner dimension.

The set works with a lot of induction heaters. The graphite core guarantees fast electro-magnetic coupling. This minimizes melting time for steels like gold, silver, copper, and aluminum. The quartz ceramic outside protects warmth. This safeguards heater parts and boosts safety and security. The crucibles are light-weight compared to standard options. Their weight varies from 0.5 kg (1kg capability) to 1.8 kg (4kg ability).

These crucibles suit small metal casting, fashion jewelry making, and laboratory applications. They are reusable. Appropriate maintenance extends their life-span. Avoid unexpected temperature adjustments. Preheat crucibles before first use. Tidy deposits after each melt. Store in a dry setting to avoid moisture absorption. Change crucibles if fractures or significant disintegration appear.

(1kg 2kg 3kg 4kg Graphite Crucible Quartz Ceramic Set for Induction Furnace)

Applications of 1kg 2kg 3kg 4kg Graphite Crucible Quartz Ceramic Set for Induction Furnace

Graphite crucible quartz ceramic embed in 1kg 2kg 3kg 4kg dimensions offer crucial roles in induction furnace operations. These crucibles deal with high-temperature procedures efficiently. They thaw steels like gold silver copper aluminum. Industries rely on them for consistent performance. Jewelry manufacturers utilize small 1kg crucibles for specific precious metal job. Larger 4kg units suit industrial factories handling bulk product.

The graphite product ensures heat resistance. It endures temperature levels over 1600 ° C. Quartz ceramic parts add insulation. They maintain heat distribution. This mix minimizes energy waste. Induction furnaces work quicker. Manufacturing costs drop.

These crucibles resist thermal shock. Unexpected temperature level modifications trigger less cracking. Customers prevent regular substitutes. Downtime lowers. Procedures remain productive. The smooth indoor surface area reduces product sticking. Clean-up becomes easier. Metal purity stays high.

Various dimensions fit diverse demands. A 2kg crucible works for medium-scale labs. A 3kg unit handles small-batch alloy mixing. All designs feature sturdy building. They endure chemical rust. Acidic changes trigger minimal damage. Long life span cuts expenses.

The set fits numerous applications. Casting steel parts utilizes these crucibles. Reusing scrap steel relies upon them. Research study laboratories melt examples for evaluation. Hobbyists produce custom metal items. Each scenario benefits from exact temperature control.

Handling remains basic. The crucibles lift conveniently with tongs. They cool down swiftly after use. Storage calls for very little space. Customers keep them with standard treatment. Occasional cleaning removes deposit. No specialized tools are needed.

Security enhances with these collections. Thick walls prevent leakages. Warmth stays directed upward. Employees encounter reduced risks. Spills and sprinkles minimize. Ventilation systems work better.

Clients choose these crucibles for reliability. They match market criteria. Compatibility with many induction furnaces makes certain wide functionality. Technical support aids proper setup. Replacement components are accessible.

The 1kg-4kg graphite crucible quartz ceramic set meets diverse melting needs. It stabilizes cost effectiveness with performance. Companies upgrade operations without high financial investment. Quality products make certain constant outcomes. Consumer responses highlights sturdiness and ease of usage.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 1kg 2kg 3kg 4kg Graphite Crucible Quartz Ceramic Set for Induction Furnace

1. What materials make up the 1kg-4kg graphite crucible set? The crucibles combine graphite quartz ceramic. Graphite handles high heat. Quartz resists thermal shock. Ceramic adds strength. This mix ensures durability even with repeated heating cooling cycles. Each material complements the others for better performance in induction furnaces.

2. What temperatures can these crucibles withstand? The set works up to 2000°C. Exact limits depend on size material ratios. The 1kg version handles slightly lower temps than the 4kg. Always check specs for your model. Avoid exceeding rated temps to prevent cracks warping.

3. Are these crucibles compatible with all induction furnaces? Yes. They’re designed for standard induction furnace setups. Ensure the crucible size matches your furnace’s chamber dimensions. The flat base provides stable seating. Graphite’s electrical conductivity suits induction heating. No extra adapters needed for most systems.

4. How do I maintain these crucibles after use? Let them cool completely before handling. Remove residue with a soft brush damp cloth. Don’t use abrasive cleaners. Store in dry areas to avoid moisture absorption. Check for cracks before reuse. Small cracks can grow under heat stress.

5. Which size should I pick for my melting needs? Choose based on your batch size. The 1kg crucible suits small precious metal melts. The 4kg works for larger batches like aluminum alloys. Match the crucible capacity to your furnace’s maximum load. Overfilling causes spills uneven heating.

(1kg 2kg 3kg 4kg Graphite Crucible Quartz Ceramic Set for Induction Furnace)