Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Furnace Ceramic Roller Quartz Ceramic Roll for Tempering Glass)

Specifications of Furnace Ceramic Roller Quartz Ceramic Roll for Tempering Glass

Furnace ceramic roller quartz ceramic rolls for toughening up glass handle high-temperature procedures in glass production. These rolls support glass sheets during heating and cooling. They guarantee even warmth circulation. This protects against glass bending or damage. The material issues. Quartz ceramic offers high heat resistance. It works in atmospheres as much as 1200 ° C. The rolls stay steady under severe temperatures. Their thermal development rate stays low. This maintains accuracy throughout operation. Measurements differ. Criterion diameters vary from 30mm to 150mm. Sizes adjust based on heating system dimension. Custom sizes fit certain equipment. The surface area finish is smooth. This prevents scrapes on glass. Surface area roughness stays below 0.8 micrometers. Load capability is crucial. Each roll supports weights up to 200kg. This relies on size and wall thickness. Thicker walls raise toughness. The framework is permeable. This enhances heat insulation. It lowers energy loss. Chemical resistance is high. The rolls resist acids and alkalis. This extends life expectancy in harsh conditions. Upkeep is simple. Routine cleansing gets rid of debris. Evaluations look for splits or wear. Replacement intervals depend on usage. A lot of last over 5 years with proper care. Alignment is vital throughout installation. Misaligned rolls cause irregular glass tempering. Resistances remain within 0.1 mm per meter. Rate setups vary. Rolls rotate at 2-20 RPM. This matches production line needs. Warm zones influence efficiency. Rolls maintain consistency throughout different temperature areas. Electrical insulation is strong. This protects against existing interference in warmed settings. Noise levels stay reduced. The product wets vibrations during turning. Expense performance originates from sturdiness. Lowered downtime cuts functional costs. Compatibility issues. These rolls deal with upright and straight tempering heating systems. Custom layers are optional. Non-stick layers streamline cleansing. Examining guarantees quality. Each roll undertakes thermal cycling checks. Fracture resistance is validated before shipment. Packaging protects throughout delivery. Rolls are crated with shock-absorbent materials. Technical assistance is available. Suppliers give installment guides and troubleshooting. Safety criteria meet market requirements. Qualifications include ISO and CE marks.

(Furnace Ceramic Roller Quartz Ceramic Roll for Tempering Glass)

Applications of Furnace Ceramic Roller Quartz Ceramic Roll for Tempering Glass

Furnace ceramic roller quartz ceramic rolls play an essential role in tempering glass. These parts manage heats and make sure smooth glass motion throughout warm therapy. Their heat-resistant residential properties make them excellent for commercial furnaces. They stay steady under extreme problems, avoiding damage to glass surface areas. This dependability sustains consistent production quality.

Toughening up glass calls for specific temperature control. Ceramic rollers disperse warmth evenly throughout the glass surface area. This eliminates hot spots and decreases the threat of bending. The outcome is stronger, safer glass with consistent stamina. These rollers work in constant procedure, keeping performance without deteriorating. Their durability decreases maintenance prices and downtime.

The style of ceramic rollers lessens call marks on glass. Smooth surfaces stop scratches throughout cooling and heating. This is critical for applications like architectural glass or electronic displays. Completed items fulfill high aesthetic criteria. Suppliers rely on these rollers to stay clear of problems in solidified glass.

Quartz ceramic rolls stand up to chain reactions in high-heat settings. They do not react with glass elements throughout solidifying. This makes certain purity and stops contamination. Industries producing specialty glass, like photovoltaic panels or laboratory equipment, benefit from this attribute. The rollers support clean, efficient processing.

Power performance is another advantage. Ceramic rollers retain warm effectively, decreasing power consumption. Heaters operate at optimum temperatures with less power waste. This decreases production costs and sustains lasting manufacturing methods. Firms focus on these rollers to stabilize performance and ecological objectives.

These components adapt to numerous glass densities and dimensions. Flexible systems suit various production needs. Adaptability makes them suitable for small-scale workshops or large factories. Operators manage the tempering process with precision, ensuring regular results across sets.

Heating system ceramic rollers are important in automobile glass production. Safety glass for vehicles needs strict safety standards. The rollers assist accomplish the essential strength and damage patterns. This boosts passenger security in cars and trucks, buses, and trains.

In household devices, toughened up glass panels for stoves or microwaves rely on these rollers. The process ensures warm resistance and sturdiness for daily usage. Customers count on items made with dependable tempering modern technology.

Industrial fields continue to embrace ceramic roller systems for their efficiency. The innovation progresses to meet higher demands for high quality and speed. Developments in materials and layout additional boost their application in glass tempering.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Furnace Ceramic Roller Quartz Ceramic Roll for Tempering Glass

What are furnace ceramic rollers made of? They are made from high-purity quartz ceramic. This material is chosen for its ability to handle extreme heat. It resists cracking under rapid temperature changes. The rollers are shaped precisely to ensure smooth glass movement during tempering. Their surface stays smooth even after long use.

What temperatures can these rollers handle? They work in temperatures up to 1,200 degrees Celsius. This makes them suitable for glass tempering furnaces. They cool down quickly without damage. Thermal shock resistance prevents cracks. This keeps production running without delays.

How do I maintain ceramic rollers? Clean them regularly to remove glass dust or debris. Use non-abrasive tools to avoid scratches. Check for surface wear or chips during inspections. Replace damaged rollers immediately. Proper storage prevents accidental bumps before installation.

Why pick ceramic rollers over metal ones? Metal rollers warp under high heat. Ceramic rollers stay stable. They keep glass flat during heating and cooling. This reduces defects in the final product. Ceramic rollers also last longer. They need less downtime for replacements.

How long do ceramic rollers last? Lifespan depends on usage and maintenance. With regular care, they last several years. Harsh conditions or poor handling shorten this. Watch for surface roughness or uneven shapes. These signs mean it’s time for new rollers.

(Furnace Ceramic Roller Quartz Ceramic Roll for Tempering Glass)