Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Fused Quartz Ceramic Roller)

Specifications of Fused Quartz Ceramic Roller

Integrated quartz ceramic rollers are developed for high-temperature applications. They operate in environments where typical materials fail. The major element is integrated quartz. This material makes sure high pureness and exceptional thermal stability. The rollers handle temperatures up to 1200 ° C without shedding shape. Thermal shock resistance is strong. Unexpected temperature level changes do not create splits. The reduced thermal development coefficient keeps measurements steady under warm. This protects against warping throughout rapid heating or cooling.

Mechanical strength is a crucial attribute. Fused quartz ceramic rollers withstand hefty lots. They preserve architectural stability under pressure. Surface area solidity is high. This lowers wear with time. The smooth surface area finish minimizes rubbing. It helps in processes needing precise material handling. Standard diameters vary from 20mm to 150mm. Lengths can be customized up to 3000mm. Tolerances are limited. Diameter precision stays within ± 0.1 mm. Straightness discrepancy is much less than 0.05 mm per meter.

Chemical resistance is an additional benefit. The rollers withstand harsh gases and acids. They execute well in hostile commercial atmospheres. No chemical deterioration happens. This extends service life. Electrical insulation residential properties are superb. Integrated quartz does not conduct electrical energy. It is excellent for applications needing non-conductive components.

Optical clarity is high in some grades. This suits procedures requiring light transmission. Customized surface therapies are offered. Alternatives include layers for added security or details textures. Setup is uncomplicated. The rollers fit standard equipment configurations. Maintenance demands are low. Routine cleansing with non-abrasive products is enough.

Applications cover numerous industries. Glass manufacturing utilizes them for annealing and tempering. Solar panel production relies upon them for silicon wafer handling. Semiconductor processing requires their thermal and chemical security. They are also made use of in high-temperature heating systems and laser systems. Personalized makes satisfy distinct operational requirements. Product top quality is consistent. Every batch goes through stringent testing. This assures efficiency integrity.

(Fused Quartz Ceramic Roller)

Applications of Fused Quartz Ceramic Roller

Merged quartz ceramic rollers are specialized elements used in high-temperature commercial procedures. These rollers incorporate the properties of integrated quartz and progressed ceramics. They deal with severe warm without damage. They resist sudden temperature adjustments. They stay steady under mechanical stress and anxiety. These features make them perfect for demanding atmospheres.

In glass manufacturing, integrated quartz ceramic rollers support and deliver glass sheets with heating and cooling stages. The rollers can hold up against temperatures over 1000 ° C. They avoid contamination from bits or chain reactions. This makes sure the last glass item stays smooth and defect-free. The rollers additionally last longer than typical steel rollers. This decreases downtime and upkeep prices.

The semiconductor sector counts on these rollers for wafer handling. High-purity integrated quartz ceramic rollers move silicon wafers with furnaces throughout doping and annealing. Their non-reactive surface prevents introducing contaminations. This is crucial for generating dependable microchips and electronic parts. The rollers keep precision also in duplicated heating cycles.

Solar panel manufacturing uses integrated quartz ceramic rollers to deal with solar batteries. The rollers overview cells via covering and solidifying processes. Their thermal security guarantees even heat circulation. This improves the effectiveness and toughness of solar panels. The material’s resistance to deterioration from chemicals made use of in finishings includes worth.

Metallurgical applications include moving metal sheets with warm treatment furnaces. Merged quartz ceramic rollers endure extended direct exposure to thaw steels and aggressive atmospheres. They avoid bending or sticking of metal surface areas. This results in consistent item top quality.

Research laboratory equipment producers use these rollers in high-temperature ovens and screening machines. Their low thermal expansion guarantees exact placing of examples. They carry out reliably in continuous operation.

Merged quartz ceramic rollers are affordable in time. Their sturdiness decreases substitute frequency. They reduce manufacturing errors caused by equipment failure. Industries prioritize these rollers for processes requiring accuracy and reliability.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Fused Quartz Ceramic Roller

What is a fused quartz ceramic roller made of? Fused quartz ceramic rollers combine fused quartz and ceramic materials. The quartz is melted at high temperatures to form a solid structure. Ceramic parts add extra strength. This mix creates a roller that works well under high heat and pressure.

How much heat can these rollers handle? These rollers handle temperatures up to 1200°C. They stay stable without warping or cracking. Sudden temperature changes do not damage them. This makes them ideal for processes like glass manufacturing or solar panel production.

Where are fused quartz ceramic rollers used? They are common in industries like glassmaking, solar cell production, and electronics. They transport hot materials through furnaces or cooling zones. Labs and semiconductor factories also use them for precision tasks.

How do you maintain fused quartz ceramic rollers? Clean them regularly with non-abrasive tools. Check for cracks or wear. Avoid dropping or hitting them. Store them in dry areas to prevent moisture damage. Proper care extends their lifespan.

Why choose these rollers over metal or other materials? They resist heat better than metal. They expand less under high temperatures. This keeps processes accurate. They last longer, reducing replacement costs. Over time, this saves money and downtime.

(Fused Quartz Ceramic Roller)