Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Quartz Ceramic Roller of Fused Silica for Tempering Glass Furnace)

Specifications of Quartz Ceramic Roller of Fused Silica for Tempering Glass Furnace

The quartz ceramic roller made from merged silica is made for glass toughening up furnaces. This roller takes care of high temperatures and ensures steady performance sought after environments. The product made use of is high-purity merged silica. It supplies outstanding thermal stability and low thermal development. These buildings avoid deformation under severe warmth. The maximum operating temperature gets to 1250 ° C. This makes the roller ideal for continual use in glass handling.

The roller stands up to thermal shock properly. Quick temperature modifications do not cause splits or damage. This resilience expands the item’s life-span. The surface of the roller is polished to a smooth coating. This reduces friction with glass surface areas throughout procedure. It lessens scratches or problems on tempered glass. Precision machining guarantees consistent measurements across the roller. Resistances are maintained within ± 0.1 mm for regular performance.

Mechanical strength is a key function. The roller sustains heavy glass loads without bending. Its high firmness resists wear in time. Chemical resistance is another benefit. The integrated silica product does not respond with acidic or alkaline materials. This avoids deterioration in extreme heater problems. Dampness absorption is virtually no. Performance stays unaffected in moist settings.

Customization alternatives are readily available. Roller diameters range from 20 mm to 150 mm. Lengths can be customized to fit details heater layouts. Special finishings are optional for boosted surface residential properties. These include non-stick layers to reduce glass adhesion. Installation and maintenance are straightforward. The roller incorporates perfectly right into existing systems. Normal cleansing with non-abrasive products protects its high quality.

Quality testing is detailed. Each set goes through look for dimensional accuracy and surface area honesty. High-temperature simulations verify thermal resistance. Load-bearing examinations confirm mechanical dependability. These steps guarantee the roller fulfills industrial standards. Providers provide technical support for troubleshooting. Replacement components are accessible for long-term usability.

(Quartz Ceramic Roller of Fused Silica for Tempering Glass Furnace)

Applications of Quartz Ceramic Roller of Fused Silica for Tempering Glass Furnace

Quartz ceramic rollers made from integrated silica are important in glass toughening up furnaces. These rollers manage heats and make sure smooth glass manufacturing. Fused silica offers distinct buildings ideal for this application. The product has high thermal stability. It stays solid also under extreme heat. This makes it excellent for solidifying procedures where temperatures go beyond 600 ° C. The rollers support glass sheets as they relocate via the heater. They need to resist warping or breaking to preserve accuracy. Merged silica’s reduced thermal development aids. It maintains the rollers stable regardless of fast temperature changes. This stability makes sure uniform cooling and heating of the glass. Constant heat circulation is critical for generating toughened up glass without any issues.

The rollers’ surface area high quality issues. Fused silica is naturally smooth. It avoids scrapes on the glass during transport. Scratches can compromise the end product. The non-porous nature of fused silica likewise stands up to chemical reactions. Heater atmospheres often have destructive gases. The material doesn’t deteriorate quickly. This expands the rollers’ life expectancy. Upkeep costs stay low.

Sturdiness is another advantage. Quartz ceramic rollers withstand mechanical stress from constant procedure. They do not use down rapidly. This dependability decreases downtime in assembly line. Glass manufacturers take advantage of greater efficiency. Power usage goes down as well. Fused silica’s protecting residential or commercial properties minimize heat loss. Furnaces keep target temperature levels without added power.

Safety enhances with these rollers. Tempered glass must meet strict stamina criteria. Any inconsistency in the solidifying process risks product failing. Merged silica rollers guarantee even therapy. They remove hot spots or uneven air conditioning. The result is glass with well balanced interior stress. This boosts its effect resistance and thermal toughness.

Modification options exist. Rollers can be tailored in size and shape to fit specific furnace layouts. Compatibility with different glass thicknesses is attainable. This adaptability supports varied industrial requirements.

Quartz ceramic rollers of merged silica are economical long-term. Their resistance to heat, wear, and chemicals cuts substitute frequency. Makers reduce functional expenditures. Item high quality continues to be high. These rollers are a sensible option for contemporary glass toughening up heaters.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Quartz Ceramic Roller of Fused Silica for Tempering Glass Furnace

Quartz ceramic rollers made of fused silica are used in glass tempering furnaces to transport glass sheets through high-temperature processes. These rollers handle extreme heat and ensure smooth glass movement. Here are five common questions about them. What makes fused silica rollers suitable for tempering furnaces? Fused silica resists high temperatures up to 1200°C without warping. It has low thermal expansion, meaning it stays stable under rapid heating or cooling. This prevents glass distortion during tempering. The material’s purity also avoids contamination, keeping glass surfaces clean. How long do these rollers last? Lifespan depends on furnace conditions like temperature and usage frequency. Typically, they last 6–12 months with proper care. Regular inspections help spot cracks or wear early. Replacing damaged rollers on time prevents production delays. Can fused silica rollers handle thermal shock? Yes. They cool or heat quickly without cracking. This is critical in tempering furnaces where temperature changes fast. The rollers maintain strength even after repeated cycles. This reliability reduces downtime and repair costs. Are these rollers easy to maintain? Maintenance is minimal. Cleaning them with non-abrasive tools removes glass debris or residue. Avoid harsh chemicals that might damage the surface. Checking alignment ensures smooth glass movement. Proper storage between uses prevents accidental chipping. Do fused silica rollers work for different glass thicknesses? Yes. Manufacturers customize roller diameter and spacing to match glass size and furnace design. Thicker glass might need wider rollers for support. Custom designs ensure consistent performance across production batches.

(Quartz Ceramic Roller of Fused Silica for Tempering Glass Furnace)