Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Vacuum Vertical 360 Multi Station Rotary Tube Furnace With Quartz Tubes and Vacuum Systems)

Specifications of Vacuum Vertical 360 Multi Station Rotary Tube Furnace With Quartz Tubes and Vacuum Systems

The Vacuum Upright 360 Multi Terminal Rotating Tube Heater is designed for high-temperature processing under regulated environments. It includes an upright structure with a 360-degree turning device. The system includes multiple independent workstations for simultaneous handling of examples. Quartz tubes with high purity make sure resistance to thermal shock and chemical deterioration. The vacuum system preserves low-pressure environments to stop oxidation and contamination.

This heating system runs within a temperature level range of 200 ° C to 1200 ° C. Accurate temperature control is achieved via advanced PID controllers. Burner made from Kanthal or molybdenum disilicide guarantee fast home heating and uniform temperature level distribution. The rotating mechanism rotates samples constantly for even direct exposure to warm. Turning speed is flexible to meet certain procedure requirements.

The vacuum system incorporates a mechanical pump with the ability of attaining pressures as reduced as 10 ^ -3 Torr. Leak-tight seals and premium shutoffs preserve constant vacuum cleaner degrees. Quartz tubes are readily available in numerous sizes and lengths to accommodate different example dimensions. Each workstation sustains independent loading and unloading for efficient workflow.

Safety functions include over-temperature defense and automatic power cutoff. A water-cooling system avoids external getting too hot during prolonged operations. The control board provides easy to use user interfaces for setting criteria like temperature, turning rate, and vacuum levels. Real-time monitoring presents crucial data for process optimization.

The furnace is suitable for applications such as material sintering, annealing, and chemical vapor deposition. Its compact layout saves space in laboratory or industrial settings. Optional accessories include crucibles, sample boats, and thermocouples for improved performance. The system’s modular construction permits very easy upkeep and component replacement.

Energy-efficient insulation minimizes warm loss and decreases power usage. Resilient construction ensures long-term integrity under continual procedure. Custom-made configurations are readily available to fulfill customized research study or manufacturing needs. The assimilation of vacuum cleaner and rotary systems enhances complicated thermal processes.

Quartz tubes are changeable and compatible with harsh or high-purity atmospheres. The multi-station configuration raises throughput compared to single-chamber furnaces. Exact positioning of the rotating mechanism prevents sample misplacement during turning. All components comply with industrial security criteria for functional security.

(Vacuum Vertical 360 Multi Station Rotary Tube Furnace With Quartz Tubes and Vacuum Systems)

Applications of Vacuum Vertical 360 Multi Station Rotary Tube Furnace With Quartz Tubes and Vacuum Systems

The vacuum cleaner vertical 360 multi-station rotating tube furnace with quartz tubes and vacuum systems offers numerous sophisticated applications across industries. This devices incorporates high-temperature processing with specific vacuum cleaner control. It supports product synthesis, warmth treatment, and research needing controlled environments.

The heater deals with batch handling successfully. Its 360-degree rotary style allows uniform home heating of examples. Numerous stations make it possible for simultaneous experiments. This reduces handling time and increases performance. Quartz tubes supply high thermal security. They stand up to chemical deterioration. This makes them perfect for extreme settings.

In semiconductor manufacturing, the heater help in annealing silicon wafers. It gets rid of contaminations under vacuum. This improves material conductivity. The vacuum cleaner system prevents oxidation. It makes certain tidy processing problems. Thin-film covering processes also benefit. Exact temperature control enhances layer top quality.

Products science laboratories utilize the heating system for ceramic sintering. Heats and vacuum cleaner settings remove pores. This boosts material thickness. Metal alloy treatments depend on consistent heating. Stage changes happen without contamination. Scientist research study material behavior under extreme conditions.

Chemical vapor deposition (CVD) is one more essential application. The vacuum atmosphere enables regulated gas reactions. Quartz tubes hold up against reactive gases. Transferred layers develop consistently on substrates. This is important for nanotechnology and progressed finishings.

The furnace sustains carbon nanotube synthesis. Catalytic reactions take place in vacuum-sealed tubes. Temperature level gradients advertise nanotube growth. Contamination threats are lessened. Regular results are achieved for industrial-scale production.

In glass processing, the system anneals glass items. Stresses are eased equally. Optical quality improves. Personalized shapes retain structural stability. Vacuum cleaner problems protect against bubbles or issues.

Energy storage space study makes use of the heating system for battery product development. Electrode materials undertake calcination. Crystal structures maintain. Battery performance and lifespan enhance. Solid-state electrolyte synthesis benefits from regulated warm accounts.

Pharmaceutical industries apply it for catalyst prep work. Active sites develop under vacuum. Driver effectiveness increases. Response rates raise in industrial procedures.

The system’s modular style enables modification. Users adjust temperature ranges, gas circulation, and rotation rates. Combination with data-logging tools boosts process tracking. Functional safety and security attributes stop overheating or leaks. Maintenance remains uncomplicated due to accessible parts.

This devices meets needs for precision, scalability, and reliability. Industries adopt it to advance item top quality and advancement.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Vacuum Vertical 360 Multi Station Rotary Tube Furnace With Quartz Tubes and Vacuum Systems

What is a Vacuum Vertical 360 Multi Station Rotary Tube Furnace? This furnace heats materials in a vacuum environment. It rotates samples evenly for consistent results. Quartz tubes handle high temperatures. Multiple stations allow different experiments at once. The vacuum system removes air to prevent contamination.

What are the main features? The vacuum system keeps oxygen out. Quartz tubes resist heat and corrosion. The rotary design ensures uniform heating. Multiple stations save time by running parallel tests. Digital controls adjust temperature precisely. Safety sensors monitor pressure and heat.

What applications is this furnace suitable for? Labs and universities use it for material research. It processes ceramics, metals, and semiconductors. Electronics manufacturers test component durability. Battery developers study electrode materials under heat. Glass companies anneal products. Any industry needing controlled high-temperature environments benefits.

How safe is the furnace? Built-in sensors detect leaks or overheating. Automatic shutdown prevents accidents. Alarms alert users to issues. The structure uses heat-resistant materials. Proper training and manuals reduce risks. Regular maintenance keeps safety systems working.

How do I maintain the furnace? Check vacuum seals for wear. Clean quartz tubes after each use. Lubricate rotating parts monthly. Replace damaged parts quickly. Follow the manual for calibration. Store the furnace in dry conditions. Maintenance ensures long-term performance.

(Vacuum Vertical 360 Multi Station Rotary Tube Furnace With Quartz Tubes and Vacuum Systems)