Overview of Electric Sodium Silicate Glass Melting Furnace for Ceramic Raw Materials Made with Mgo & Sio2 in the Refractory Category

Discover our robust selection of refractory materials and monolithic solutions, engineered to provide durable linings and structural integrity for high-temperature industrial processes.

Feature of Electric Sodium Silicate Glass Melting Furnace for Ceramic Raw Materials Made with Mgo & Sio2 in the Refractory Category

• Abrasion & Corrosion Resistance: Long-lasting performance in aggressive environments.
• High Mechanical Strength: Maintain structural stability under heavy loads and stress.
• Custom Formulations: Tailored castables, cements, and bricks for specific applications.
• Versatile Applications: Ideal for furnaces, kilns, incinerators, and reactors.

Specifications of Electric Sodium Silicate Glass Melting Furnace for Ceramic Raw Materials Made with Mgo & Sio2 in the Refractory Category

This electrical salt silicate glass melting heating system is designed especially for processing ceramic raw materials based on MgO and SiO2. It thaws these products successfully. The furnace operates at heats required for this process. It continually reaches temperatures up to 1650 ° C. This makes certain full melting and proper silicate formation.

The melting chamber is constructed for functional usage. Its internal volume is about 0.5 cubic meters. This size manages normal production sets. The chamber uses unique refractory blocks. These bricks withstand the hostile chemical nature of liquified sodium silicate. They are made from high-purity merged magnesia (MgO) and silica (SiO2). This structure makes certain lengthy service life under extreme conditions. The bricks withstand continuous chemical assault. They also resist the extreme warm.

Heating originates from silicon carbide (SiC) components. These components are organized around the chamber wall surfaces. They offer uniform warmth circulation. This configuration avoids locations. It ensures the set thaws evenly. The power supply is durable. It supplies 380V, 3-phase a/c power. The overall installed power is around 150 kW. This assures sufficient energy for fast heating and steady operation.

Temperature control is specific. A sophisticated electronic controller handles the heating elements. It uses input from multiple thermocouples. These thermocouples check the thaw temperature continuously. The controller adjusts power automatically. This maintains the specific temperature level needed. Operators established the wanted temperature level. The system keeps it steady. A durable steel structure supports the entire framework. It consists of safety functions. These attributes secure operators and equipment.

Applications of Electric Sodium Silicate Glass Melting Furnace for Ceramic Raw Materials Made with Mgo & Sio2 in the Refractory Category

Electric salt silicate glass melting furnaces use particular benefits for preparing ceramic raw materials having magnesia (MgO) and silica (SiO2), specifically for refractory usages. These heating systems utilize electrical energy to produce intense warmth. The heat melts the raw mineral mix. Sodium silicate works as a key change. The change decreases the general melting temperature level needed. This is important for products like magnesia and silica. Magnesia and silica normally have extremely high melting points. Thawing them alone requires extreme warmth. That uses huge energy. The salt silicate flux makes the process extra functional.

The electric heating method supplies specific control. Operators can take care of the temperature level account very carefully. Regular temperature level is important. It guarantees the MgO and SiO2 react properly. It creates the wanted ceramic compounds. Excellent mixing takes place inside the liquified bathroom. The electric existing assists mix the thaw. This stirring develops a consistent blend. Harmony is crucial for the end product’s performance. The salt silicate additionally influences the thaw’s density. Controlled thickness assists gas bubbles get away. This causes a denser, a lot more trusted ceramic product.

Power efficiency is a significant benefit. Electric heaters transform power directly right into warmth inside the melt. Less warmth gets away compared to fuel-fired heaters. This saves significant operating costs. The process is cleaner too. There is no straight gas combustion. Fewer unwanted gases or ash infect the thaw. This purity matters for state-of-the-art refractories. The last ceramic item needs regular chemistry. It needs strong physical residential or commercial properties. It should stand well to extreme warmth and chemical damage later on.

Using these heating systems brings about much better refractory products. The porcelains made in this manner show exceptional deterioration resistance. They have great thermal shock stability. They preserve toughness at high operating temperatures. This makes them perfect for requiring commercial linings. Instances include steel ladles, cement kilns, and glass containers. The controlled melting process straight influences these important performance qualities.



Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.

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By air, by sea, by express, as customers request.

5 FAQs of Electric Sodium Silicate Glass Melting Furnace for Ceramic Raw Materials Made with Mgo & Sio2 in the Refractory Category

What does this furnace do?
This furnace melts sodium silicate glass. It processes ceramic raw materials. The melted glass is used in ceramic production. The furnace handles high-temperature melting efficiently.

What materials is the furnace made from?
The furnace uses special heat-resistant bricks. These bricks contain Magnesium Oxide (MgO) and Silicon Dioxide (SiO2). This combination resists extreme heat. It also resists corrosion from the molten glass. The lining lasts longer.

How hot can this furnace get?
It reaches very high temperatures. It melts sodium silicate glass completely. The exact temperature depends on the glass recipe. The furnace maintains stable heat for consistent melting. The MgO-SiO2 lining handles this heat well.

Is this furnace energy efficient?
Electric heating makes it efficient. Heat goes directly into the glass melt. Less heat is wasted. This saves power compared to some gas furnaces. Precise temperature control helps too. Good insulation keeps heat inside.

Does the furnace need special care?
The refractory lining is strong. It still needs checking. Regular inspections find any wear or damage. Small repairs prevent bigger problems. Proper operation avoids thermal shock. This extends the furnace’s working life significantly.