Overview of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

Discover our robust selection of refractory materials and monolithic solutions, engineered to provide durable linings and structural integrity for high-temperature industrial processes.

Feature of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

• Abrasion & Corrosion Resistance: Long-lasting performance in aggressive environments.
• High Mechanical Strength: Maintain structural stability under heavy loads and stress.
• Custom Formulations: Tailored castables, cements, and bricks for specific applications.
• Versatile Applications: Ideal for furnaces, kilns, incinerators, and reactors.

Specifications of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

This product is high-grade calcined bauxite for refractory casting. It includes 85-88% alumina. This alumina degree is really high. The material likewise has low impurities. Iron oxide is under 2%. Silica is under 7%. Titanium dioxide is under 4%. These reduced degrees are necessary. They aid the material withstand warm better. It performs well at heats. This makes it suitable for demanding applications. It is commonly made use of in rotary kilns.

The bulk thickness is great. It ranges from 2.8 to 3.1 g/cm SIX. This thickness assists the material last much longer. It withstands put on much better. It also handles unexpected temperature level modifications well. The material has reduced porosity. This indicates it soaks up less liquid. It stands up to chemical strike better. These residential or commercial properties are crucial for cellular linings.

This calcined bauxite is refined very carefully. It is terminated in a rotating kiln. The kiln makes certain regular quality. The material gets very warm. This procedure makes it steady. The grains are tough. They are hard to damage. The fragment size circulation is regulated. This enables easy mixing. It creates strong castables. The product bonds well with cement. It produces a thick structure after casting. It sets properly.

Utilize this product for furnace linings. It works well in concrete kilns. It benefits lime kilns as well. It is used where warmth is extreme. The material supplies excellent insulation. It saves energy. It reduces heat loss. It secures the kiln shell. The material lasts a very long time. It reduces upkeep prices. It boosts kiln uptime. Pick this for dependable performance. It handles thermal tension efficiently. It resists slag rust well. It is a reliable choice for heavy sector.

Applications of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

Hot calcined bauxite material is incredibly tough stuff. It takes care of very high temperatures without breaking down. This makes it best for demanding commercial tasks. The product is generally made from bauxite ore roasted in a rotating kiln. The roasting process gets rid of water and pollutants. This leaves a solid, steady product abundant in alumina. Alumina web content usually runs in between 85% and 88%. This high alumina degree is vital forever performance.

Contractors utilize this material like concrete. They blend the calcined bauxite grains with special concrete and water. Then they pour or pump the blend right into place. It sets hard and forms a protective lining inside hot devices. These linings secure the tools’s steel covering from warm and damages.

The material sees hefty use in steel mills. It lines blast heater hearths and ovens. It secures the vital taphole locations. It also works well in torpedo ladles and steel ladles. Cement plants depend on it as well. It safeguards the burning zones and top transition locations inside rotating cement kilns. These areas deal with brutal warm and chemical attack.

Non-ferrous steel plants use it thoroughly. Copper smelters and converters depend on it. Light weight aluminum manufacturing centers use it in heaters and activators. The material resists the hot, harsh slags and gases common in these processes. Chemical plants additionally benefit. It lines activators and reformers handling high-temperature chain reaction.

The material offers numerous benefits. It bonds highly to existing brickwork or metal. It withstands unexpected temperature modifications well. It stands up to wear from rough products and warm gases. It endures chemical assault from slags and alkalis. These residential or commercial properties indicate longer-lasting linings. This decreases costly downtime for repair services. For industries requiring dependable high-temperature protection, hot calcined bauxite castable is an essential option.



Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.

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5 FAQs of Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material Bauxite

Here are answers to common questions about our Hot 85-88% Calcined Bauxite Rotary Kiln Refractory Casting Material:

What is this material? This is a specialized refractory product. It’s made primarily from calcined bauxite. The bauxite is heated to a very high temperature. This process removes impurities and increases the alumina content. The final alumina level is between 85% and 88%. This high alumina content is crucial for performance.

Why use it in rotary kilns? Rotary kilns operate under extreme conditions. They face intense heat, chemical attack from materials inside, and constant mechanical stress from rotation. Standard refractories often fail quickly here. Our high-alumina bauxite material withstands these harsh conditions much better. It offers superior resistance to heat, wear, and chemical corrosion.

How is it applied? This material is supplied as a dry mix. On site, workers add water and mix it thoroughly. The wet mixture is then poured or pumped into place around the kiln’s shell. It flows easily into complex shapes and gaps. After placement, it hardens and sets to form a strong, monolithic refractory lining. This casting method is simpler than laying bricks.

What are the main benefits? The biggest advantage is long service life. The lining lasts much longer than traditional brick linings. This reduces how often you need costly and time-consuming kiln shutdowns for repairs. The monolithic structure has no weak joints. It provides better insulation and seals the kiln shell effectively. Installation is faster than bricklaying too.

Where is it typically used? This product is ideal for lining rotary kilns processing challenging materials. It works well in cement kilns handling clinker. It is suitable for lime kilns. It performs reliably in kilns used for sintering various ores or minerals. Any rotary kiln application needing high resistance to abrasion, heat, and chemical attack benefits from this lining.