Overview of Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting

Silicon Carbide (SiC) ceramics are renowned for their outstanding mechanical properties, including high hardness, strength at elevated temperatures, and excellent thermal shock resistance. These materials are pivotal in cutting-edge industrial applications, from abrasives to aerospace components, due to their unique combination of properties.

Features of Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting

High Hardness: Exceptional wear resistance.

Thermal Shock Resistance: Can withstand rapid temperature changes.

Chemical Stability: Resistant to most chemicals.

High Thermal Conductivity: Efficient heat dissipation.

Low Density: Lightweight for its strength.

(Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting)

Specification of Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting

This Dia 100 22, 10 PPI silicon carbide ceramic foam filter is produced ductile iron casting. It gauges 100 millimeters in diameter. Its density is 22 millimeters. The filter has 10 pores per inch (PPI). This pore thickness properly catches contaminations. Silicon carbide is the core product. This product is exceptionally difficult. It deals with the intense warmth of liquified ductile iron conveniently. The filter withstands temperatures much beyond normal casting heats up. It won’t thaw or flaw.

Place the filter in eviction system. Molten ductile iron flows with it. The filter’s open, three-dimensional framework captures inclusions. It traps slag, oxides, and various other particles. Tidy metal goes through. This purification significantly boosts metal high quality. Cleaner metal implies fewer spreading problems. You get fewer surface area troubles. You obtain fewer internal flaws. Castings come to be much more powerful. They become extra dependable. Mechanical homes improve overall.

This filter provides high thermal shock resistance. Abrupt temperature changes will not break it. Its structure stays secure under stress. Molten steel flow doesn’t harm it. The filter offers regular efficiency. It works accurately for each spreading pour. Using it extends mold life. Lowered additions imply less endure tooling. It aids control expenses.

The filter is chemically inert. It does not respond with liquified ductile iron. It does not include unwanted components. It does not hurt the metal chemistry. Keeping the appropriate composition is less complicated. The filter advertises smooth metal flow. Disturbance reduces. Air entrapment decreases. This additional reduces oxidation. It helps avoid dross formation.

Choose this filter for demanding ductile iron applications. Expect cleaner castings. Expect more powerful components. Anticipate lowered scrap rates. Expect boosted production performance. Its dimension and pore matter are ideal for several factory setups. It supplies proven purification results.

(Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting)

Applications of Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting

Dia 100 22, 10 Ppi Silicon Carbide Porcelain Foam Filter is essential for quality ductile iron castings. Molten iron includes dangerous contaminations. These contaminations create defects in the last spreading. This filter catches those pollutants efficiently. The filter acts like a very fine filter inside the gating system. The liquified metal flows with the filter. Solid particles obtain captured within the filter’s open cell structure. Cleaner steel reaches the mold tooth cavity. Cleaner steel means less spreading issues.

Silicon carbide ceramic is the very best material for this task. It takes care of the extreme heat of liquified iron. It remains strong and does not damage down. The filter maintains its form under heats. It likewise resists chemical attack from the molten steel. This toughness is essential for regular performance. The filter works dependably cast after cast.

The specific dimension, Dia 100 22mm, fits typical shop setups. The 10 Ppi (pores per inch) rating is vital. It supplies the ideal balance. It removes enough dangerous inclusions efficiently. It still enables the molten steel to stream quick enough. You stay clear of reducing production way too much. Excellent flow prevents various other troubles like cold shuts.

Utilizing this filter enhances pliable iron casting high quality considerably. You see less defects like pinholes or incorporations. The graphite structure in the iron ends up being more uniform. Mechanical homes improve. Your spreadings are more powerful and extra trustworthy. Scrap prices go down. You save money. You also improve surface coatings on the spreadings. Less machining is required later. Factories achieve greater yields and even more regular outcomes. This filter is a practical tool for far better pliable iron production.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting

What does the Dia 10022, 10 PPI Silicon Carbide Ceramic Foam Filter do?
It removes harmful particles from molten ductile iron. It catches slag, sand, and oxides. Cleaner metal flows into the mold. This prevents defects in your castings.

Why is silicon carbide material important?
Silicon carbide handles extreme heat very well. Molten iron is very hot. This filter won’t melt or break down quickly. It lasts longer than some other filter materials. This strength keeps your metal clean throughout the pour.

Why choose 10 PPI?
PPI means pores per inch. 10 PPI gives a medium filtration level. It traps smaller particles than a coarser filter like 8 PPI. It allows better metal flow than a finer filter like 15 PPI. It’s a good balance for many ductile iron jobs. You get clean metal without slowing the pour too much.

Where do I place this filter in the casting system?
Put the filter directly in your gating system. The usual spot is in the runner, just before the mold cavity. The molten iron flows through it. The filter traps the bad stuff here. Make sure the filter fits snugly. Metal must go through the filter, not around it.

Does using this filter save money?
Yes, it saves money. Cleaner metal means fewer bad castings. You get less scrap metal. You avoid rework costs. Castings have fewer defects like holes or inclusions. Your product quality improves. This filter also lasts well. You might use fewer filters per pour compared to weaker types. Less waste means better profits.

(Dia 10022, 10 Ppi Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting)