Overview of Silicon Carbide Ceramics

Silicon Carbide (SiC) ceramics are renowned for their outstanding mechanical properties, including high hardness, strength at elevated temperatures, and excellent thermal shock resistance. These materials are pivotal in cutting-edge industrial applications, from abrasives to aerospace components, due to their unique combination of properties.

Features of Silicon Carbide Ceramics

High Hardness: Exceptional wear resistance.

Thermal Shock Resistance: Can withstand rapid temperature changes.

Chemical Stability: Resistant to most chemicals.

High Thermal Conductivity: Efficient heat dissipation.

Low Density: Lightweight for its strength.

(High Hardness Metallographic Cutting Wheels Abrasive Discs Diamond Ceramic Zirconia Silicon Carbide Aluminum Oxide Materials OEM)

Specification of High Hardness Metallographic Cutting Wheels Abrasive Discs Diamond Ceramic Zirconia Silicon Carbide Aluminum Oxide Materials OEM

High hardness metallographic cutting wheels abrasive discs are designed for precision cutting in material analysis. These discs use advanced materials like diamond, ceramic, zirconia, silicon carbide, and aluminum oxide. Each material serves specific purposes based on hardness, durability, and application requirements. Diamond cutting wheels handle ultra-hard samples such as ceramics or cemented carbide. They provide sharp edges for clean cuts with minimal sample deformation. Ceramic-bonded abrasives suit medium-hard metals and composites. They balance cutting speed with surface finish quality. Zirconia alumina discs work well for general-purpose cutting of steels and alloys. They offer strong wear resistance at lower costs. Silicon carbide wheels excel in cutting non-ferrous metals or brittle materials like glass. Aluminum oxide abrasives are ideal for softer metals or plastics. They reduce heat generation during cutting.

These discs come in various diameters from 100mm to 350mm. Thickness ranges between 0.5mm and 3mm. Custom sizes are available for OEM orders. High-density resin bonds hold abrasive grains firmly. This ensures consistent performance under high-speed rotation. Reinforced fiberglass mesh prevents disc breakage during operation. Precision laser welding joins the core and abrasive layer securely.

The cutting wheels fit most metallographic sample preparation machines. They maintain stable rotation speeds up to 4500 RPM. Cooling channels in some designs reduce heat buildup. This protects temperature-sensitive samples. Users achieve smooth sectioning with minimal burrs. Less post-processing is needed for microscopic examination.

Durability varies by material. Diamond wheels last 5-10 times longer than conventional abrasives. Silicon carbide discs provide cost efficiency for frequent use. All products undergo strict quality checks. Grain distribution uniformity is verified microscopically. Batch testing confirms hardness and tensile strength standards.

OEM clients request custom grit sizes from 80 to 1200. Coarse grits cut faster. Fine grits produce polished-ready surfaces. Custom hub designs accommodate specific machine spindles. Laser-marked labels ensure clear identification. Bulk orders include tailored packaging for safe shipping. Technical support helps select the right abrasive type for each material. Sample testing services are available for performance verification.

(High Hardness Metallographic Cutting Wheels Abrasive Discs Diamond Ceramic Zirconia Silicon Carbide Aluminum Oxide Materials OEM)

Applications of High Hardness Metallographic Cutting Wheels Abrasive Discs Diamond Ceramic Zirconia Silicon Carbide Aluminum Oxide Materials OEM

High hardness metallographic cutting wheels are precision tools used to cut metals, ceramics, and composites in labs and industrial settings. These wheels feature abrasive discs made from materials like diamond, ceramic, zirconia, silicon carbide, or aluminum oxide. Each material offers unique benefits. Diamond abrasive discs excel at slicing through ultra-hard substances such as tungsten carbide or advanced ceramics. Ceramic and zirconia-based discs withstand high-speed cutting operations without losing shape. Silicon carbide discs are ideal for brittle materials like glass or certain alloys. Aluminum oxide discs provide a budget-friendly option for routine metal cutting tasks. Manufacturers offer OEM services to tailor these cutting wheels to specific requirements. Customization options include adjusting disc dimensions, grit size, and bonding agents. This flexibility ensures compatibility with different machines and applications. Industries such as aerospace, automotive, and metallurgical research depend on these wheels for sample preparation. Accurate cuts are critical for microscopic analysis. The discs deliver smooth edges and minimal sample deformation. Consistent performance supports reliable data in failure analysis or material development. Durability is a key feature. The high-hardness materials resist heat buildup and wear. Users reduce replacement frequency and downtime. Proper handling extends service life. Operators should use adequate cooling and follow speed guidelines. Safety measures prevent disc breakage and ensure smooth operation. These cutting wheels play a crucial role in quality assurance and R&D processes. Their design prioritizes precision and adaptability. Advanced abrasives and customization make them indispensable for demanding cutting applications.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Hardness Metallographic Cutting Wheels Abrasive Discs Diamond Ceramic Zirconia Silicon Carbide Aluminum Oxide Materials OEM

What are high hardness metallographic cutting wheels used for? These wheels cut hard materials like metals, ceramics, and composites. They prepare samples for microscopic analysis. The wheels handle precise sectioning without damaging material structures. Labs and industrial settings rely on them for accurate results.

Which materials do these cutting wheels support? The wheels work with steel, titanium, aluminum, silicon carbide, zirconia, and similar substances. Diamond wheels cut ultra-hard materials like carbides. Ceramic or zirconia wheels suit medium-hard metals. Silicon carbide and aluminum oxide handle general-purpose cutting. Material choice depends on sample hardness and cutting speed needs.

What is the difference between diamond and ceramic cutting wheels? Diamond wheels have diamond particles bonded to the edge. They last longer and cut harder materials faster. Ceramic wheels use alumina or zirconia abrasives. They work well for mid-range hardness and cost less. Diamond wheels are pricier but offer better performance for tough jobs.

How long do these abrasive discs last? Lifespan depends on material hardness, cutting pressure, and wheel quality. Diamond discs outlast others due to superior wear resistance. Proper cooling and correct speed settings extend disc life. Overheating or forcing the wheel during cutting reduces durability. Regular inspection for wear ensures timely replacement.

Can these wheels be customized for specific machines? Yes. OEM services provide custom sizes, shapes, and abrasives. Specifications like outer diameter, bore size, and thickness match different cutting machines. Custom bonding materials adjust cutting aggression or finish quality. Manufacturers tailor products to fit lab saws or industrial equipment. Provide machine details for accurate customization.

(High Hardness Metallographic Cutting Wheels Abrasive Discs Diamond Ceramic Zirconia Silicon Carbide Aluminum Oxide Materials OEM)