Overview of Silicon Nitride Ceramics

Silicon Nitride Ceramics are high-performance materials known for their excellent mechanical properties, including strength, toughness, and resistance to wear, corrosion, and thermal shock, making them ideal for demanding applications in various industries.

Features of Silicon Nitride Ceramics

Exceptional hardness and wear resistance.

Superior mechanical strength and fracture toughness.

Excellent thermal stability and resistance to thermal shock.

High corrosion resistance in aggressive environments.

Low density contributing to lightweight components.

(0.4mm-100mm G5-G40 Ceramic Balls Silicon Nitride Ball Si3n4 For Bearings Sealing Special Ball)

Specifications of 0.4mm-100mm G5-G40 Ceramic Balls Silicon Nitride Ball Si3n4 For Bearings Sealing Special Ball

Our 0.4mm-100mm G5-G40 ceramic spheres are made from silicon nitride (Si3N4). These rounds are designed for high-performance applications like bearings, sealing systems, and specialized mechanical elements. The material makes certain superb toughness under extreme problems. Silicon nitride uses high solidity, low thickness, and premium resistance to use. It does well in high-temperature settings. It stands up to rust from chemicals and moisture. These residential or commercial properties make it ideal for requiring commercial usages.

The spheres come in sizes ranging from 0.4 mm to 100mm. This array fits precision instruments and heavy equipment. Manufacturing follows rigorous resistances. Grades G5 to G40 suggest precision levels. G5 balls have the tightest dimensional precision. Lower qualities like G40 are utilized where a little looser resistances are acceptable. All grades keep constant satiation and surface area finish. This makes certain smooth procedure in revolving systems.

Silicon nitride rounds surpass steel choices. They minimize friction in bearings. This extends component life-span. They are lighter than steel. This reduces rotational inertia. Power performance boosts in applications like automotive or aerospace systems. The product’s non-magnetic homes stop disturbance in delicate electronics. Electrical insulation is an additional advantage. It prevents current leak in electric machinery.

Production involves advanced sintering techniques. This develops a thick, uniform framework. Each set goes through extensive screening. Hardness, fracture strength, and surface area high quality are inspected. X-ray evaluation finds interior flaws. Size and sphericity are validated using laser dimension systems. Quality certifications include ISO 9001 and industry-specific criteria.

Applications span numerous markets. Bearings in wind turbines, pumps, and clinical tools use these rounds. Sealing systems in severe environments take advantage of their chemical resistance. Semiconductor manufacturing devices relies on their purity and security. Customized sizes and grades are available for specialized needs. The mix of mechanical toughness and thermal security makes silicon nitride rounds a trustworthy choice for critical operations.

(0.4mm-100mm G5-G40 Ceramic Balls Silicon Nitride Ball Si3n4 For Bearings Sealing Special Ball)

Applications of 0.4mm-100mm G5-G40 Ceramic Balls Silicon Nitride Ball Si3n4 For Bearings Sealing Special Ball

Ceramic balls made from silicon nitride (Si3N4) in dimensions ranging from 0.4 mm to 100mm and qualities G5 to G40 are utilized commonly in commercial applications. These balls are known for high stamina, durability, and resistance to extreme temperature levels and corrosion. They do well in environments where standard metal parts stop working.

In bearings, silicon nitride balls improve performance. They are harder than steel, reduce rubbing, and deal with high-speed rotations. This makes them optimal for aerospace, vehicle, and precision equipment. Their reduced thermal expansion makes certain stability under warmth, avoiding contortion. Bearings utilizing Si3N4 rounds last longer and call for much less maintenance.

Securing systems take advantage of silicon nitride balls. Their resistance to chemicals and temperature level extremes makes them ideal for pumps, valves, and hefty equipment. They develop trusted seals in severe problems, protecting against leaks and decreasing downtime. Their smooth surface reduces endure sealing parts.

Specialized applications consist of clinical gadgets, electronics, and high-performance devices. Silicon nitride’s electric insulation and non-magnetic buildings work in MRI equipments, sensing units, and semiconductor manufacturing. The material’s biocompatibility permits secure use in medical devices and implants.

These ceramic spheres are light-weight compared to steel options. This decreases energy usage in turning systems. Their ability to maintain form under stress and anxiety makes certain regular performance. They resist oxidation and chemical reactions, also in hostile settings.

Silicon nitride spheres are economical in time. Their long service life offsets greater first expenses. Industries prioritize them for critical applications requiring integrity and performance. Custom-made sizes and grades enable accurate matching to certain functional needs.

The mix of mechanical and thermal properties makes Si3N4 balls versatile. They attend to obstacles in modern-day engineering, supporting developments throughout sectors. Their use continues to grow as sectors seek materials that enhance performance and resilience.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 0.4mm-100mm G5-G40 Ceramic Balls Silicon Nitride Ball Si3n4 For Bearings Sealing Special Ball

What are ceramic balls made of silicon nitride used for?
Ceramic balls made of silicon nitride (Si3N4) are used in high-performance bearings, seals, valves, and pumps. They work well in extreme conditions. These include high-speed rotations, high temperatures, and corrosive environments. Industries like aerospace, automotive, and medical equipment rely on them for durability and reliability.

Why choose silicon nitride over metal or other ceramics?
Silicon nitride offers lower density than steel. This reduces friction and energy loss. It resists wear better than metals or alumina ceramics. It handles thermal expansion better too. This makes it ideal for applications needing stability under heat. It also resists corrosion from chemicals and moisture.

What sizes and grades are available?
Sizes range from 0.4mm to 100mm. Grades span G5 to G40. G5 balls have the tightest tolerances for precision uses. Lower grades like G40 suit less critical applications. The size and grade depend on the specific needs of the equipment.

How should ceramic balls be handled during installation?
Avoid dropping or hitting the balls. Use clean tools to prevent contamination. Check for cracks or chips before installing. Follow the manufacturer’s guidelines for seating and alignment. Proper installation ensures optimal performance and lifespan.

Do silicon nitride balls require special maintenance?
Inspect them regularly for wear or damage. Clean them with non-abrasive solvents if dirty. Ensure lubrication systems use compatible materials. Replace balls showing signs of pitting, cracking, or surface roughness. Storing them in dry, clean environments prevents pre-use damage.

(0.4mm-100mm G5-G40 Ceramic Balls Silicon Nitride Ball Si3n4 For Bearings Sealing Special Ball)