Overview of Silicon Nitride Ceramics

Silicon Nitride Ceramics are high-performance materials known for their excellent mechanical properties, including strength, toughness, and resistance to wear, corrosion, and thermal shock, making them ideal for demanding applications in various industries.

Features of Silicon Nitride Ceramics

Exceptional hardness and wear resistance.

Superior mechanical strength and fracture toughness.

Excellent thermal stability and resistance to thermal shock.

High corrosion resistance in aggressive environments.

Low density contributing to lightweight components.

(0.8mm 1.2mm High Hardness Silicon Nitride Si3N4 Ceramic Balls G5 G10 1-15MM Ceramic Ball Bearings)

Specifications of 0.8mm 1.2mm High Hardness Silicon Nitride Si3N4 Ceramic Balls G5 G10 1-15MM Ceramic Ball Bearings

The product offers high-hardness silicon nitride (Si3N4) ceramic balls in diameters from 0.8 mm to 1.2 mm. These rounds are created for accuracy applications needing durability and put on resistance. The product ensures exceptional performance in severe problems, including heats and corrosive settings. The spheres are offered in sizes varying from 1mm to 15mm to meet varied industrial requirements.

Silicon nitride ceramic rounds offer superior solidity contrasted to standard materials like steel or alumina. This makes them perfect for high-stress applications such as bearings in machinery, auto systems, or aerospace components. The G5 and G10 precision qualities assure limited dimensional tolerances, ensuring smooth procedure in high-speed devices. Surface roughness is regulated to decrease friction and power loss.

The production procedure utilizes advanced sintering strategies to attain uniform thickness and structural stability. Each batch undertakes strenuous quality checks for satiation, surface problems, and size uniformity. The material’s reduced thermal growth coefficient maintains security throughout temperature variations. Electric insulation homes protect against existing leak in sensitive electronic tools.

These ceramic rounds resist chemical corrosion from acids, antacid, and solvents. They are suitable for clinical equipment, chemical handling devices, and aquatic applications. The non-magnetic nature gets rid of interference in MRI devices or accuracy instruments. Long service life decreases substitute frequency, decreasing upkeep prices.

Customized sizes within the 1mm– 15mm array are available for specialized jobs. The item fulfills worldwide criteria for ceramic bearing elements. Applications consist of accuracy bearings, pumps, shutoffs, and dimension tools. Efficiency benefits include reduced weight, higher rotational rates, and marginal lubrication requirements.

The material’s high crack strength avoids damaging or fracturing under effect lots. It outperforms metals in atmospheres with abrasive particles or high moisture. Compatibility with extreme temperatures (-40 ° C to 800 ° C) makes sure integrity in heating systems, wind turbines, or cryogenic systems.

Each round is packaged to stop damages during shipping. Mass orders are sustained for massive industrial usage. Technical requirements and product qualifications are supplied upon request. The product serves industries like robotics, power, and semiconductor production.

(0.8mm 1.2mm High Hardness Silicon Nitride Si3N4 Ceramic Balls G5 G10 1-15MM Ceramic Ball Bearings)

Applications of 0.8mm 1.2mm High Hardness Silicon Nitride Si3N4 Ceramic Balls G5 G10 1-15MM Ceramic Ball Bearings

High-hardness silicon nitride (Si3N4) ceramic balls in dimensions 0.8 mm to 1.2 mm, along with G5 and G10 qualities and sizes varying from 1mm to 15mm, offer important roles throughout numerous industries. These ceramic rounds master extreme atmospheres because of their special material properties. Silicon nitride offers extraordinary solidity, use resistance, and thermal stability. It holds up against heats approximately 1200 ° C without shedding structural integrity. This makes it perfect for applications requiring sturdiness under anxiety.

In aerospace design, these ceramic balls work in generator engines and guidance systems. They decrease friction in high-speed rotating components. Their light-weight nature improves fuel efficiency. Corrosion resistance makes certain dependability in severe weather. Automotive systems additionally gain from silicon nitride rounds. Hybrid car bearings utilize them to deal with electrical motor rates. They decrease heat accumulation in transmissions. This expands element lifespan under hefty loads.

Clinical gadgets count on these balls for accuracy and biocompatibility. Surgical tools and oral tools utilize them for smooth, contamination-free procedure. Their resistance to sanitation chemicals stops degradation. Industrial machinery incorporates them into pumps and valves. Abrasion resistance lowers upkeep downtime in chemical handling. High-pressure atmospheres see improved performance as a result of their non-deforming nature.

Electronic devices producing uses smaller sized diameters like 0.8 mm in precision tools. Semiconductor managing equipment calls for very little fragment generation. Silicon nitride’s electrical insulation buildings prevent short circuits. Renewable energy systems apply these spheres in wind generator pitch controls. They endure variable climate condition while maintaining performance.

Custom-made sizing from 1mm to 15mm fits specialized equipment requirements. G5 and G10 qualities ensure limited resistances for high-precision applications. The product’s reduced thermal growth prevents confiscating in temperature-fluctuating environments. Reduced lubrication needs lower operational prices. Compatibility with acidic or alkaline compounds expands commercial usage instances.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 0.8mm 1.2mm High Hardness Silicon Nitride Si3N4 Ceramic Balls G5 G10 1-15MM Ceramic Ball Bearings

What are silicon nitride ceramic balls used for? Silicon nitride ceramic balls are used in bearings for high-performance applications. They work in extreme conditions like high temperatures, corrosive environments, and heavy loads. Industries like aerospace, automotive, and medical equipment rely on them. Their hardness and wear resistance make them last longer than steel balls.

Why choose 0.8mm or 1.2mm sizes? Small sizes like 0.8mm and 1.2mm fit precision instruments and small machinery. They reduce friction in tight spaces without breaking. These sizes are common in dental tools, miniature motors, and optical devices. Their high hardness keeps them stable under stress.

What makes silicon nitride ceramic balls harder than steel? Silicon nitride has a dense structure with strong atomic bonds. This gives it a Vickers hardness over 1500 HV. Steel typically ranges between 500-900 HV. The ceramic material resists deformation better. It also handles heat better, keeping its shape at high temperatures.

What is the difference between G5 and G10 grades? G5 and G10 refer to precision grades based on ball roundness and surface smoothness. G5 balls have tighter tolerances, with deviations under 0.13 micrometers. G10 allows deviations up to 0.25 micrometers. G5 suits high-speed, ultra-precise applications. G10 works for general industrial uses where cost matters more.

Do ceramic balls need special maintenance? Ceramic balls require less maintenance than metal ones. They resist corrosion and chemicals naturally. Regular cleaning to remove debris is enough. No lubrication is needed because the material is self-lubricating. This cuts downtime and maintenance costs.

(0.8mm 1.2mm High Hardness Silicon Nitride Si3N4 Ceramic Balls G5 G10 1-15MM Ceramic Ball Bearings)