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Description
Overview of Silicon Nitride Ceramics
Silicon Nitride Ceramics are high-performance materials known for their excellent mechanical properties, including strength, toughness, and resistance to wear, corrosion, and thermal shock, making them ideal for demanding applications in various industries.
Features of Silicon Nitride Ceramics
Exceptional hardness and wear resistance.
Superior mechanical strength and fracture toughness.
Excellent thermal stability and resistance to thermal shock.
High corrosion resistance in aggressive environments.
Low density contributing to lightweight components.
(High Quality High Wear Resistance Silicon Nitride Ceramic Plate Custom Made)
Specifications of High Quality High Wear Resistance Silicon Nitride Ceramic Plate Custom Made
Top notch high wear resistance silicon nitride ceramic plates are crafted for demanding industrial applications. These plates combine extraordinary toughness with customized layout options. The material structure includes silicon nitride (Si3N4) enhanced with sophisticated sintering additives. This ensures high density (over 3.2 g/cm TWO) and purity (above 99%). The structure supplies outstanding resistance to abrasion, effect, and severe temperatures.
The wear resistance comes from the ceramic’s integral solidity (HV10 1400-1600) and reduced friction coefficient. These homes lessen surface area degradation under heavy mechanical stress. The plates perform accurately in environments including sliding get in touch with, grinding, or bit erosion. Applications consist of mining devices, cutting tools, and aerospace elements. Lengthy life span reduces replacement frequency and downtime.
Mechanical strength is a vital attribute. Flexural strength arrays from 700 to 1000 MPa. Fracture sturdiness reaches 6-8 MPa · m ¹/ TWO. This avoids cracking under high lots or sudden influences. Thermal shock resistance allows procedure in temperatures up to 1200 ° C in air. The material preserves security across quick temperature adjustments.
Customization options meet particular individual needs. Plates are offered in densities from 1 mm to 50 mm. Sizes vary from tiny precision components to large industrial components. Facility shapes are achievable via innovative machining. Surface surfaces consist of polished, ground, or covered versions. Limited dimensional resistances (within ± 0.5 mm) ensure compatibility with equipment.
Chemical inertness makes these plates appropriate for destructive settings. They withstand acids, antacid, and molten steels. This increases functionality in chemical processing, metallurgy, and aquatic setups. Electric insulation buildings (dielectric stamina above 15 kV/mm) include value for electronic or high-voltage applications.
Production makes use of warm pressing or gas stress sintering. These approaches enhance thickness and get rid of porosity. Quality control includes X-ray assessment and solidity screening. Each set fulfills ISO 9001 requirements. Custom-made orders require technical drawings or samples for exact duplication. Lead times vary based upon intricacy.
(High Quality High Wear Resistance Silicon Nitride Ceramic Plate Custom Made)
Applications of High Quality High Wear Resistance Silicon Nitride Ceramic Plate Custom Made
Top quality high wear resistance silicon nitride ceramic plates are personalized for demanding industrial applications. These plates master atmospheres where extreme toughness and precision are vital. Their premium solidity and resistance to abrasion make them suitable for hefty machinery elements like bearings, cutting devices, and grinding media. The material’s capability to stand up to heats and destructive compounds ensures lasting performance in severe problems.
In the aerospace market, silicon nitride ceramic plates are utilized for engine parts and generator parts. The product’s light-weight nature lowers total system weight while maintaining architectural integrity under stress and anxiety. High thermal shock resistance stops fracturing during fast temperature modifications. This dependability is essential for safety and security and effectiveness in aircraft systems.
Automotive producers utilize custom ceramic plates in stopping systems and engine parts. Home plates decrease rubbing and use in high-speed rotating components, boosting car durability. Silicon nitride’s electric insulation buildings additionally make it suitable for hybrid and electric cars. It stops energy loss in delicate digital systems.
Electronics manufacturing benefits from these plates in semiconductor manufacturing. They serve as substrates and insulators in high-precision devices. The product’s non-reactive surface area avoids contamination during delicate processes. Custom sizing guarantees compatibility with specialized equipment.
Medical devices depends on silicon nitride ceramic plates for implants and medical tools. The material’s biocompatibility decreases rejection risks in the body. Its smooth surface area resists bacterial growth, enhancing security in sterile environments. Personalized makes suit patient-specific anatomical demands.
Industrial wear-resistant finishings frequently include silicon nitride ceramic plates to safeguard surfaces from erosion. Mining and oil exploration tools uses these plates to prolong service life in abrasive operations. Custom-made forms fit unique equipment layouts, minimizing downtime for substitutes.
The adaptability of silicon nitride ceramic plates enables tailored options across industries. Manufacturers change make-up and measurements to satisfy exact demands. This versatility guarantees ideal performance in specialized applications.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of High Quality High Wear Resistance Silicon Nitride Ceramic Plate Custom Made
What is silicon nitride ceramic plate? Silicon nitride ceramic plate is a technical material made from silicon nitride powder. It is shaped and sintered under high heat. This creates a dense structure. The plate offers high strength and resists wear, heat, and chemicals. It works in tough conditions where metals or plastics fail. Common uses include industrial machinery, aerospace parts, and medical tools.
Why choose silicon nitride over other ceramics? Silicon nitride lasts longer under friction and pressure. It handles extreme temperatures better than alumina or zirconia. It does not crack easily under sudden temperature changes. It also resists corrosion from acids and alkalis. These features reduce replacement costs. It performs reliably in heavy-use environments like mining or manufacturing.
Can these plates be customized? Yes. Sizes, shapes, and thicknesses match specific needs. Holes, grooves, or surface textures are added based on design files. Precision grinding ensures tight tolerances. Customization suits equipment parts, lab tools, or protective layers. Engineers work with clients to confirm dimensions and performance needs before production.
Where are these plates typically used? They are common in high-stress industries. Examples include cutting tools, bearings, valves, and pump components. Electronics use them as insulating parts. Medical devices use them for biocompatible implants. Automotive and aerospace sectors apply them in engine parts. Their lightweight nature and durability improve efficiency in machinery.
How do I maintain silicon nitride ceramic plates? Clean plates with mild detergents or alcohol. Avoid abrasive scrubbers. Check for chips or cracks regularly. Store them in dry areas to prevent moisture buildup. Handle carefully during installation. No special coatings are needed. Proper care ensures long service life even in harsh conditions.
(High Quality High Wear Resistance Silicon Nitride Ceramic Plate Custom Made)
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