Overview of Silicon Nitride Ceramics

Silicon Nitride Ceramics are high-performance materials known for their excellent mechanical properties, including strength, toughness, and resistance to wear, corrosion, and thermal shock, making them ideal for demanding applications in various industries.

Features of Silicon Nitride Ceramics

Exceptional hardness and wear resistance.

Superior mechanical strength and fracture toughness.

Excellent thermal stability and resistance to thermal shock.

High corrosion resistance in aggressive environments.

Low density contributing to lightweight components.

(Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5/ High Precision High Hardness Non-magnetic Si3N4)

Specifications of Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5/ High Precision High Hardness Non-magnetic Si3N4

Precision Silicon Nitride Porcelain Balls (Si3N4) in dimensions 1.3 mm to 2.4 mm fulfill G5 precision criteria for consistent satiation and surface finish. These rounds match high-performance applications needing limited resistances. The product composition is silicon nitride, a technological ceramic known for extreme hardness, put on resistance, and non-magnetic residential properties. Vickers solidity goes beyond 1500 HV, making these balls immune to contortion under hefty tons.

The non-magnetic nature removes interference in sensitive equipment like MRI equipments or precision sensing units. Silicon nitride resists corrosion from chemicals, oils, and high-temperature settings. Running temperature levels reach up to 800 ° C without shedding structural stability. Thermal expansion is low, guaranteeing dimensional security across temperature modifications.

Surface roughness (Ra) is below 0.02 microns for lowered friction in high-speed bearings or valves. Each sphere undertakes stringent assessment for diameter tolerance ( ± 0.001 mm), sphericity (≤ 0.001 mm), and set consistency. Applications include aerospace bearings, oral devices, automotive fuel systems, and semiconductor handling. The product’s electrical insulation prevents arcing in digital elements.

These ceramic spheres surpass steel or plastic in rough conditions. Use resistance extends component life expectancy in equipment with recurring motion. Lubricant-free operation is possible due to the self-lubricating properties of silicon nitride. Weight is 60% lighter than steel, reducing rotational inertia in high-speed tools.

Manufacturing makes use of innovative sintering techniques to achieve pore-free microstructures. Each batch meets ISO 3290-1 and ASTM F2094 requirements. Personalized sizes or grades are readily available for specialized needs. Product packaging alternatives consist of cleanroom-sealed containers to stop contamination.

The item works with sanitation processes for clinical or food market usage. Shade is normally dark gray due to the sintered ceramic make-up. No finishings or ingredients are used, keeping product pureness. Taking care of referrals include making use of non-metallic devices to stay clear of surface area damage. Storage space problems must stay clear of extreme humidity or direct sunlight.

Quality assurance includes 100% dimensional checks and arbitrary set testing for solidity and density. Technical datasheets supply in-depth mechanical and thermal homes. Preparations vary based on order quantity and customization needs. Samples are readily available for performance recognition prior to mass orders.

(Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5/ High Precision High Hardness Non-magnetic Si3N4)

Applications of Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5/ High Precision High Hardness Non-magnetic Si3N4

Precision silicon nitride ceramic rounds (1.3mm-2.4 mm G5) are advanced design parts recognized for high precision, severe solidity, and non-magnetic properties. Made from Si3N4, these ceramic rounds perform reliably in demanding atmospheres. Their distinct characteristics make them suitable for industries needing toughness, accuracy, and resistance to severe problems.

In aerospace applications, these balls are made use of in bearings and guidance systems. Their reduced density decreases component weight while maintaining toughness. They stand up to high speeds and temperature levels without deforming. This enhances fuel efficiency and integrity in aircraft engines and satellite systems.

Clinical tools gain from their non-magnetic nature. MRI equipments and medical tools utilize these spheres to prevent disturbance with magnetic fields. Their rust resistance makes sure compatibility with sanitizing chemicals. They likewise decrease rubbing in dental handpieces and prosthetic joints, boosting gadget life expectancy.

The vehicle market utilizes them in hybrid and electric vehicle systems. High hardness minimizes wear in high-stress parts like turbocharger bearings and gas injectors. They run effectively in severe heat, sustaining engine performance and decreasing maintenance needs.

Industrial equipment relies upon these rounds for precision motion control. They are used in high-speed pins, pumps, and valves. Their resistance to thermal growth makes sure security during fast temperature level changes. This minimizes downtime in producing procedures.

Electronics and semiconductor production usage Si3N4 balls in accuracy positioning stages. Non-magnetic residential properties avoid contamination in sensitive settings. They offer smooth activity in robotic arms and wafer-handling equipment, ensuring precise production of integrated circuits.

Cutting devices incorporate these balls to boost machining precision. Their firmness prolongs tool life in metalworking and grinding applications. They decrease resonance, leading to finer surface area coatings on refined materials.

Width equipment utilizes them for calibration and measurement tasks. High dimensional security guarantees repeatable cause assesses and sensors. This supports quality assurance in markets such as auto and aerospace.

These ceramic spheres are likewise applied in energy systems, including wind turbines and nuclear reactors. They sustain radiation, high lots, and destructive liquids. Their integrity adds to lasting energy manufacturing.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5/ High Precision High Hardness Non-magnetic Si3N4

Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5 is a high-performance industrial component. Made from silicon nitride (Si3N4), these balls are designed for applications needing extreme accuracy, durability, and resistance to harsh conditions. The size range of 1.3mm to 2.4mm suits precision machinery.

What makes these ceramic balls different from standard ones?
These balls meet G5 precision standards. This means tight size tolerances and near-perfect roundness. The material, silicon nitride, offers higher hardness than steel. It resists wear, corrosion, and high temperatures. Non-magnetic properties prevent interference in sensitive equipment.

Where are these ceramic balls commonly used?
They are ideal for high-stress environments. Examples include aerospace bearings, medical device components, and precision automotive parts. Semiconductor manufacturing and high-speed machinery also use them. Their stability under heat and friction makes them reliable in critical systems.

Why choose silicon nitride over metal or other ceramics?
Silicon nitride outperforms metals in hardness and weight. It is lighter than steel, reducing rotational inertia in moving parts. Unlike metals, it does not rust or react with chemicals. Compared to alumina ceramics, silicon nitride handles higher impacts and thermal shocks without cracking.

How do these balls handle extreme temperatures?
They operate in temperatures from -40°C to over 1000°C. Thermal expansion is low, so size stays consistent. This prevents malfunctions in environments with rapid temperature changes. They also resist thermal fatigue, maintaining performance over long periods.

What precautions are needed during installation?
Avoid contamination during handling. Dust or debris can affect precision. Use clean tools and gloves. Store in dry conditions to prevent moisture absorption. Do not apply sudden force during installation. Proper alignment ensures even stress distribution.

(Precision Silicon Nitride Ceramic Ball 1.3mm-2.4mm G5/ High Precision High Hardness Non-magnetic Si3N4)