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PRODUCT PARAMETERS
Description
Overview of Zirconium Dioxide Ceramics
Zirconium Dioxide Ceramics, known for their toughness and ability to withstand extreme temperatures, are widely used in medical, automotive, and industrial applications due to their unique properties.
Features of Zirconium Dioxide Ceramics
Exceptional fracture toughness
High thermal expansion
Excellent resistance to wear and corrosion
Biocompatibility for medical implants
(0.1-60mm Zro2 Zirconia Beads Ceramic Grinding Media/Zirconia Balls Zirconium Oxide Ball)
Specifications of 0.1-60mm Zro2 Zirconia Beads Ceramic Grinding Media/Zirconia Balls Zirconium Oxide Ball
The 0.1-60mm ZrO2 Zirconia Beads are ceramic grinding media designed for high-performance milling and dispersion applications. These beads are made from zirconium oxide (ZrO2) with added stabilizers to ensure durability and chemical resistance. The size range of 0.1mm to 60mm allows flexibility for use in industries like paints, coatings, electronics, and pharmaceuticals.
Zirconia beads have high density (6.0g/cm³) and hardness (Mohs 9). This makes them effective for grinding tough materials. They generate less wear on equipment compared to glass or steel beads. Their spherical shape ensures consistent grinding efficiency and minimizes clogging in machinery.
The beads excel in wet and dry grinding processes. They are chemically inert and resist acids, alkalis, and solvents. This prevents contamination of processed materials. They perform well in high-speed agitators and vertical mills. Their low porosity reduces particle shedding, maintaining product purity.
These beads are ideal for ultra-fine grinding. Smaller sizes (0.1-1mm) work in nano-level dispersions for inks or cosmetics. Larger sizes (2-60mm) handle heavy-duty tasks like mineral processing. They outlast alternatives like alumina beads, lowering replacement costs and downtime.
Custom size blends are available for specific machinery or material requirements. The beads undergo strict quality checks to ensure uniform size, roundness, and surface smoothness. They meet ISO standards for industrial grinding media.
Zirconia grinding media operate efficiently in extreme temperatures. They maintain structural integrity from -196°C to 800°C. This suits applications in cryogenic milling or high-heat environments.
Packaging options include bulk containers or pre-weighed batches. Anti-static bags prevent moisture absorption during storage. Technical support is provided to help select optimal bead sizes and operating parameters.
The product is eco-friendly and reusable. Waste generation is minimized due to long service life. It complies with RoHS and REACH regulations for safe global use.
(0.1-60mm Zro2 Zirconia Beads Ceramic Grinding Media/Zirconia Balls Zirconium Oxide Ball)
Applications of 0.1-60mm Zro2 Zirconia Beads Ceramic Grinding Media/Zirconia Balls Zirconium Oxide Ball
0.1-60mm ZrO2 zirconia beads are ceramic grinding media used widely in industries requiring fine particle processing. These beads work well for grinding, dispersing, and mixing materials. Their high density, wear resistance, and chemical stability make them suitable for demanding applications. They outperform traditional grinding media like steel or glass beads due to longer service life and minimal contamination.
Zirconia beads handle high-speed milling efficiently. Industries like pharmaceuticals use them to grind active ingredients into ultra-fine powders. In paints and coatings, they help achieve smooth textures and uniform color distribution. Electronics manufacturers rely on them for processing materials like lithium battery slurries. Their hardness ensures consistent results even after prolonged use.
The size range from 0.1mm to 60mm allows flexibility. Smaller beads (0.1-1mm) target nano-level grinding in advanced materials. Larger beads (over 1mm) suit heavy-duty tasks in mining or ceramics. Customizable sizes match specific equipment and material requirements. Their spherical shape reduces wear on machinery while improving grinding efficiency.
Zirconium oxide’s low thermal expansion prevents cracking under temperature changes. This feature is critical in processes involving heat generation. The beads’ inert nature avoids chemical reactions with processed materials. This is vital in food processing or medical applications where purity matters.
Cost-effectiveness stems from durability. Zirconia beads last longer than alternatives, reducing replacement frequency. Lower maintenance costs benefit industries like cosmetics, where fine grinding of pigments is routine. Their eco-friendly profile aligns with sustainable manufacturing goals.
These beads are compatible with horizontal mills, vertical mills, and stirred media grinders. Proper selection of bead size and filling ratio optimizes performance. Technical support is often available to help users maximize efficiency. Suppliers typically offer material testing to confirm suitability before bulk orders.
Zirconia beads also serve in research labs for developing new materials. Fields like renewable energy use them to process components for solar cells or fuel cells. Their role in advancing technology highlights their versatility beyond traditional grinding tasks.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of 0.1-60mm Zro2 Zirconia Beads Ceramic Grinding Media/Zirconia Balls Zirconium Oxide Ball
What are 0.1-60mm Zro2 zirconia beads used for?
These beads grind and mix materials in industries like paints, coatings, electronics, and pharmaceuticals. They work in machines such as ball mills and stirred mills. Their size range suits different grinding needs. Smaller beads handle fine particles. Larger beads process coarser materials.
Why pick zirconia beads over other grinding media?
Zirconia beads have high density. They resist wear and last long. They handle tough grinding jobs without breaking. They create less contamination. This keeps product purity high. They work better than glass, steel, or alumina beads in many cases.
How do I choose the right bead size?
Match bead size to your material’s starting size and desired fineness. Smaller beads (0.1-1mm) grind nano-sized particles. Larger beads (2-60mm) handle bigger materials. Check your equipment’s specs. Use the size recommended by the machine maker. Test different sizes for optimal results.
How do I handle and store zirconia beads?
Keep beads dry and clean. Moisture causes clumping. Store them in sealed containers. Avoid mixing sizes or materials. Clean equipment before use. Remove old beads properly. Check for wear or damage regularly. Replace worn beads to keep performance steady.
Are zirconia beads cost-effective?
Yes. They cost more upfront than some options. Their durability lowers long-term costs. They last longer. They need fewer replacements. They cut downtime and maintenance. They keep product quality stable. This saves money over time.
(0.1-60mm Zro2 Zirconia Beads Ceramic Grinding Media/Zirconia Balls Zirconium Oxide Ball)
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