Overview of Zirconium Dioxide Ceramics

Zirconium Dioxide Ceramics, known for their toughness and ability to withstand extreme temperatures, are widely used in medical, automotive, and industrial applications due to their unique properties.

Features of Zirconium Dioxide Ceramics

Exceptional fracture toughness

High thermal expansion

Excellent resistance to wear and corrosion

Biocompatibility for medical implants

(Special-shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component)

Specifications of Special-shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component

Special-Shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component offers high-performance solutions for demanding industrial applications. The material composition is 95% zirconium oxide. It includes yttria stabilizers to enhance structural integrity. The component features a density of 6.0 g/cm³. It ensures durability under heavy mechanical stress. The Vickers hardness reaches 1200 HV. This provides resistance to wear and abrasion. The flexural strength measures 1000 MPa. It prevents cracking under pressure.

The thermal stability range spans from -200°C to 800°C. It maintains performance in extreme temperatures. The low thermal conductivity of 2.5 W/m·K reduces heat transfer. This is ideal for insulation applications. The component resists thermal shock. Rapid temperature changes cause minimal damage. The dielectric strength exceeds 15 kV/mm. It suits high-voltage electrical environments.

Surface finish is a critical feature. The Ra surface roughness is below 0.2 μm. Precision grinding and polishing achieve this smoothness. It reduces friction and prevents particle buildup. The component supports custom geometries. Complex shapes are machined using advanced CNC technology. Tolerances are controlled within ±0.01 mm. This ensures precise fitment in assemblies.

Chemical resistance is a key advantage. The material withstands acids, alkalis, and organic solvents. It operates in corrosive environments without degradation. The component is biocompatible. It meets ISO 10993 standards for medical use. Applications include surgical tools and implants.

The manufacturing process uses high-purity zirconia powder. It undergoes iso-static pressing and sintering at 1500°C. This creates a dense, pore-free structure. Post-processing includes laser marking and ultrasonic cleaning. Each unit undergoes rigorous quality checks. Certifications include ISO 9001 and RoHS compliance.

Common applications span aerospace, automotive, and electronics. It serves as insulators, bearings, and cutting tools. Custom sizes and shapes are available. Samples can be provided for testing. Technical support is offered for design optimization. Lead times vary based on complexity. Bulk orders receive discounted pricing.

(Special-shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component)

Applications of Special-shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component

Special-shaped fine surface finish zirconium oxide (ZrO2) ceramic components serve critical roles across multiple industries. These ceramics combine high strength, wear resistance, and thermal stability. Their unique shapes and polished surfaces make them suitable for demanding applications.

In medical devices, ZrO2 ceramics are used for implants and surgical tools. The material is biocompatible. It does not react with body tissues. This ensures safety in long-term medical use. Hip replacements and dental implants benefit from its durability. Smooth surfaces reduce friction during procedures. This minimizes wear on surgical instruments.

Industrial machinery relies on ZrO2 components for precision and reliability. The ceramics handle extreme temperatures. They resist chemical corrosion. Pump parts, valves, and cutting tools use these components. Their hardness extends equipment lifespan. Fine surface finishes prevent material buildup. This maintains efficiency in high-stress environments.

Electronics manufacturers use ZrO2 ceramics for insulating parts and sensors. The material’s low electrical conductivity prevents interference. It stabilizes performance in circuits and connectors. Custom shapes fit compact electronic designs. Surface smoothness ensures consistent contact in microdevices.

Aerospace applications demand materials that withstand harsh conditions. ZrO2 components are used in engine parts and thermal shields. They tolerate high-speed impacts and temperature fluctuations. Their lightweight nature reduces fuel consumption. Precision shapes meet strict aerodynamic requirements.

The automotive sector uses these ceramics in sensors and fuel systems. They endure high-pressure environments. ZrO2 oxygen sensors monitor exhaust emissions. This improves fuel efficiency. Fine surfaces prevent clogging in injectors.

Custom fabrication allows ZrO2 ceramics to adapt to specialized needs. Advanced machining creates complex geometries. Polishing techniques achieve micrometer-level smoothness. This ensures compatibility with tight tolerances.

ZrO2 ceramics address challenges in corrosive or high-wear settings. Their versatility supports innovation in technology and engineering. Industries prioritize these components for performance-critical tasks.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Special-shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component

What makes special-shaped zirconia ceramic components different from regular ceramics? These parts are made using precision methods. They have detailed shapes and smooth surfaces. Normal ceramics cannot achieve this mix. The special process keeps strength high while allowing complex designs.

Where are these zirconia parts commonly used? They fit in places needing heat resistance, chemical stability, or wear protection. Examples include medical tools, aerospace parts, and industrial machinery. They work well in engines, pumps, and sensors. Their durability suits harsh environments.

How is the fine surface finish achieved? Polishing and laser treatments create the smooth texture. Machines remove tiny flaws from the surface. This step is critical for reducing friction. It also stops cracks from starting. The finish stays consistent even after heavy use.

Can these components be customized for specific needs? Yes. Sizes, shapes, and performance features are adjustable. Engineers work with clients to match requirements. Technical drawings or samples guide production. Tight tolerances are possible for specialized applications.

Why pick zirconia over other ceramics like alumina? Zirconia is stronger and tougher. It handles impacts better. It resists chipping and cracking longer. The material stays stable under stress or temperature changes. Costs may be higher initially, but lifespan and reliability justify it.

(Special-shaped Fine Surface Finish Zirconium Oxide ZrO2 Zirconia Ceramic Component)